数控机床仿真实验报告.docx
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数控机床仿真实验报告
数控机床仿真实验报告
班级：
姓名：
学号：
指导老师：
实验日期：
实验一数控车床操作加工仿真实验
一、实验目的
（1）掌握手工编程的步骤；
（2）掌握数控加工仿真系统的操作流程。
二、实验内容
（1）了解数控仿真软件的应用背景；
（2）掌握手工编程的步骤；
（3）掌握SEMENS802cT数控加工仿真操作流程。
三、实验设备
（1）图形工作站；
（2）南京宇航数控加工仿真软件
四、实验操作步骤
1、实验试件
试件的形状、尺寸如图1-1所示。
工件信息棒料直径:
165.000长度:
500.000材料:
10低碳钢
2、加工采用的刀具参数
刀具及相关参数如表1-1所列
刀具号
刀具名称
零件材料为铝材
刀具圆角半径补偿值（mm）
备注
转速
（r/min）
进给量（mm/min）
01
外圆车刀
800
500
手动
刀宽25MM
02
割刀
500
500
手动
加工退刀槽
03
螺纹刀
500
500
手动
加工螺纹
3、工序卡片根据零件材料、加工精度、工艺路线、刀具参数表和切削用量等内容，确定加工工序卡，如表1-2所列。
表1-2数控车削加工工序卡
单位名称
产品名称
零件名称
零件图号
数控车削实验件
轴1
1
工序号
程序编号
夹具名称
使用设备
工作地点
001
三爪卡盘
数控车铣综合实验台
CAD/CAM
（2）
工步
工步内容
刀具号
刀具规格
主轴转速（r/min）
进给速度
（mm/min）
背吃刀量（mm）
备注
1
对刀
01—03
所有刀具
800
手动
手动
2
毛坯粗加工
01
外圆车刀
800
500
2.5
刀宽25
3
精加工外圆
01
外圆车刀
800
200
1.2
刀宽25
4
切槽
02
割刀
800
200
2.5
刀宽25
5
加工螺纹
03
螺纹刀
800
200
1
刀宽15
6
割断
02
割刀
800
200
2.5
刀宽25
5参考程序（该程序为PROE的NC加工模块后置处理导出车外圆及退刀槽的加工程序，螺纹段为手工编程。
）
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