焊接检验程序.docx

焊接检验程序.docx

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焊接检验程序焊接检验程序InspectionandTestProcedureforConstructionofRPLCProjectRPLC项目检查和测试程序DOC.No.:

F074-PI-0310-0001RevisionStatus:

C18-07-13IssueforApprovalB28-05-13IssueforApprovalA17-04-13IssueforApprovalRev.DateDescriptionPreparedByCheckedByApprovedByHYUNDAI-WISONClientQinYongShiXiangquanZhangShouyueTableofContents1INTRODUCTION简介31.1Purpose31.2Scope31.3DefinitionsandAbbreviations32PROCESS53GENERALNOTICE54OVERVIEW75STEELSTRUCTURE96PAINTING,BLASTING,GALVENIZING147PIPING178EQUIPMENT279ELECTRICAL2910INSTRUMENT2911WEIGHTING3012LOADOUT3013DELIVERY311INTRODUCTION简介简介ThisdocumentpresentstheWison（Nantong）HeavyIndustry（BUILDER）ProjectFabricationInspectionandTestPlan（ITP）forthemoduleofRPLCDeepConversionProject.本程序介绍的是惠生重工RPLC项目的关于生产检查和试验计划。

TheITPispreparedandmanagedbytheProjectQualityAssuranceManagerinaccordancewiththeProjectSpecifications.本程序是项目质量保证经理根据项目的特殊说明而啊指定的。

1.1Purpose目的目的Todescribetheinspectionandtestitemsduringtheprojectconstructionperiodanddefinethe“Holdpoint”or“Witnesspoint”or“ReviewPoint”or“SurveillancePoint”toensurethatthequalityofeachproductitemcanmeettherequirementofcontract,specificationsanddrawings.ThisInspectionTestPlan（ITP）shallbeissuedforHIWIN（CONTRACTOR）and/orPDVSA（COMPANY）approvalasrequired.本程序是在项目施工期间，为了描述检查和测试项目以及定义“节点控制”或者“见证点”、“检查点”、“监测点”来确保产品质量满足合同需要，满足图纸的说明。

此ITP程序文件必须经过HWIN和PDVSA的批准。

1.2Scope前景展望前景展望ThisITPcoversallBUILDERFabricationyardinspectionandtestitemsforthepiperackmoduleofRPLCDeepConversionProject.TheITPmustensurecompliancewiththerequirementsofProductiondrawings,specifications,contractandrelevantstandards.此ITP包含RPLC项目部管廊模块所有预制厂房的检查和测试项目。

此ITP必须确保遵守生产图纸，说明以及合同相关标准的需要。

1.3DefinitionsandAbbreviations定义和缩写代码定义和缩写代码1.3.1Definitions定义定义ThefollowingdefinitionsapplytothisProjectInspectionandTestPlan:

下面的定义适用于此项目的检查和测试计划COMPANYPetrolesDeVenezuela,S.A.（PDVSA）CONTRACTORAconsortiumformedbyHYUNDAIENGINEERING&CONSTRUCTIONCO.,LTD.,HYUNDAIENGINEERINGCO.,LTD.,andWISONENGINEERINGLTD.VENDORWison（Nantong）HeavyIndustry（WHI）alsoreferredtoas“Wison”CLIENTCOMPANYCONTRACTORHoldBuilderisnotallowedtoproceedwiththeinspection/testunlessawrittenreleaseisissuedbytheContractor.必须有总包批准方可检查WitnessBuildercanproceedwiththeinspection/testwhenContractorsrepresentativesisnotpresentatthenotifiedtime.可以在通知时间自行检查SurveillanceBuilderisnotrequestedtonotifyContractor/COMPANY.TheContractor/COMPANYinspectorwillmonitorworkinprogress,testandinspectionsduringhisvisitorperiodicalinspection.不需要通知总包和甲方，总包和甲方的检查员将会周期性的监督工作的进程测验和检查ReviewBuildershallprovideContractorandorCompanywithcertificates,reportsandrecordsasapplicableforreview.分包需要提供可用的证书，报告和记录给甲方和总包1.3.2Abbreviations缩写代码缩写代码ThefollowingabbreviationsapplytothisITPdocument:

下面的缩写代码适用于本ITP程序文档APIAmericanPetroleumInstitute美国石油组织ASMEAmericanSocietyofMechanicalEngineers美国机械工程师学会ASNTAmericanSocietyofNon-DestructiveTesting美国无损检测学会AISCAmericanInstituteofSteelConstruction美国钢结构施工协会ASTMAmericanSocietyforTestingandMaterials美国材料检测学会AWSAmericanWeldingSociety美国焊接学会DCDigitalControl数位控制DFTDryFilmThickness干膜厚度DWGDrawing图纸E&IElectrical&Instrumentation电气仪表RPLCRefineryPuertoLaCruzIDIdentityISOInternationalOrganizationforStandardization国际组织标准ITPInspectionandTestPlan检查测试计划MPIMagneticParticleInspection磁粉检查NCRNonConformanceRecord现场质量询问单NDTNonDestructiveTesting无损检测PEPProjectExecutionPlan项目执行计划PMIPositiveMaterialIdentification光谱分析PQRProcedureQualificationRecord工艺评定记录PTPenetrationTesting渗透PWHTPostWeldHeatTreatment焊接热处理QAQualityAssurance质量保证QCQualityControl质量控制RTRadiographicTesting射线探伤UTUltrasonicTesting超声探测WHIWisonHeavyIndustry惠生重工WOMWisonOffshore&Marine惠生海洋WPSWeldingProcedureSpecification焊接工艺评定2pROCESS过程过程ThefollowingFabricationITPWorksheetsidentifythefollowingprocesses:

下面的ITP制作工作表印证了下面的程序；Overview概况SteelStructure钢结构Painting/Blasting/Galvanizing涂漆、喷砂和镀锌Piping管道Equipment设备Electrical电气Instrument仪表Insulation保温Loadout外运Delivery运送3General一般一般3.1AllinspectionandtestingitemsaretobeperformedinaccordancewithProjectSpecification,relevantrulesandRegulationsspecifiedinSpecification。

所有的检查和检验项目必须与工程的相关说明，相关特殊的规章制度保持一致。

3.2Accordingtotheconstructionschedule,QA/QCshallnotifytheCONTRACTORsand/orCOMPANYsrepresentativetoattendtheinspectionand/ortestingasthefollowingprocedure:

根据施工日程表，质量检查和控制人员必须通知总包和业主的代表去参加检查和检验根据以下程序；a.”Dailyinspectionapplicationform”shallbesubmittedtoCONTRACTORsand/orCOMPANYsrepresentativebefore17:

00byemailonedaybeforeyardcarriedoutinspectionortest.InspectionsscheduledonWeekendorduringNationalHolidayhavetobesubmittedtwodaysbefore.日常的检查申请表必须在检查的前一天下午5点之前通过邮件发送给总包或业主代表；检查计划在周末和假期的需要提前两天申报；b.Ifschedulechanged,QA/QCshallnotifytheCONTRACTORsand/orCOMPANYsrepresentativeasearlyaspossible.如果检查日期变更，QA/QC人员需尽早通知业主和总包代表；3.3TheCONTRACTORsand/orCOMPANYsrepresentativeshallsignonthe“inspectionrecord”withresultandcomments.Theyardshallproceednextsteporrepairaccordingtotheresultofsurvey.Inordertoenhanceeffectivelyworkingprogress,re-inspectionwillbebasedonthecommentsoffirstinspection.业主和总包代表需要检查签字做好记录以及备注。

根据检查结果，对产品进行下一步的推动工作或修改。

为了加强工作效率，二次检验将会根据第一次检查的备注来实施。

3.4TheCONTRACTORsand/orCOMPANYsrepresentativeshallattendinspectionandtestingas”H”,and“W”,inplan.业主和总包方将会根据检查计划表里的“H”和“W”来参加价差测试3.5BuildershallprovideallthenotificationtoCONTRACTORsand/orCOMPANYsrepresentativeas”H”and“W”inplan.过程中，生产方必须给出业主和总包方“H”和“W”3.6TheCONTRACTORsand/orCOMPANYsrepresentativeinspectionshallbecarriedoutafterinternalinspectionofWHI.业主和总包方将会在惠生自检之后进行检查测验；Remark:

H:

HoldW:

WitnessS:

SurveillanceR:

Review4.0Overview概述4.1WeldingProcedureSpecification焊接工艺评定PQRWPSWeldingControlProcedureF074-PI-0310-0002AWSD1.1/1.8ASMEsectionIXClientSPEC.30510-02Rev.2HHRYY:

YES4.2WelderQualification焊工资质WelderqualificationtestReview/approvalofweldersWelderManagementProcedureF074-PI-0310-0003AWSD1.1/1.8ASMEsectionIXClie30510-03Rev.1HWSqualificationntSPEC.4.3MaterialControl材料控制MaterialreceivinginspectionMaterialinspectionGBmaterialsretestinspectionby3rdpartyMaterialtraceabilityformembersLayoutformaterialstorageInspectionofIncomingMaterialsProcedureF074-PI-0310-0004PositiveMaterialIdentificationProcedureF074-PI-0310-0005MaterialIdentificationandTraceabilityProcedureF074-PI-0310-0035ClientSPEC.30503-41Rev.130503-47Rev.030516-02Rev.330516-03Rev.430516-04Rev.330516-01Rev.330516-06Rev.330508-01Rev.2HWSYY:

YES4.3NDTpersonnel无损检测人员Review/approvalofNDToperatorsqualificationNDTpersonnelqualificationProcedureF074-PI-0310-0006ClientSPEC.30528-02Rev.0HRR4.5Finalsubmission终交Shopdrawings/NDTdrawingsQualityplanandITPRelevantproceduresWPSandPQRRegisterofqualifiedweldersandNDToperatorsProjectAs-builtDocumentsControlProcedureF074-PI-0310-0007ClientSPEC.N/AHRRAs-builtInspectionandtestreportswithsummerylistAs-builtdrawingsMaterialcertificates5.0SteelStructure钢结构5.1Materialreceiving材料接收MaterialID/markingQuantityVisual（surface,cutedge）MillcertificatesMaterialgradeSizeInspectionofIncomingMaterialsProcedureF074-PI-0310-0004PositiveMaterialIdentificationClientSPEC.GB/T700-2006GB/T1591-200830503-65Rev.0HWYY:

YESHeatNo.,BatchNo.MillsheetProcedureF074-PI-0310-00055.2MaterialRe-testinginspection材料二次测试检验Re-testing（high-strengthsteel）GBmaterialsretestinspectionby3rdpartyProjectprocurementqualityplanF074-PI-0305-0002ClientSPEC.30516-02Rev.3HWYY:

YES5.3Cutting,beveling,transferofidentification,markingandmaterialtraceabilityMachiningCuttingBevelingTransferofidentificationMaterialtraceabilityPositiveMaterialIdentificationProcedureF074-PI-0310-0005ClientSPEC.30516-01Rev.3HS5.4Fit-upPreparaStructuAppr30503HWinspectiontionofedgePieceNo.WPSNo.TackweldAlignmentandstraightnessAssemblydimensionWeldbutteringreFit-up&visualInspectionProcedureF074-PI-0310-0009InspectionCriteriaTableF074-PI-0310-0055ovedWPSClientSPEC.-36Rev.230503-39Rev.15.5WeldingControlWPSapprovedWeldingconsumablecontrolWeldingequipmentPreheat&postWeldingControlProcedureF074-PI-0310-0002WeldingConsumablesControlClientSPEC.ApprovedPQR/WPSN/AHSheat,ifnecessaryRun-on&run-offplatesusedCleaningofweldedsurfaceWorkmanshipWeldprofile/TackweldWeldRepair:

Removalofdefect,ProcedureF074-PI-0310-00105.6WeldVisualInspectionJointNo./WelderNo.DateofweldedCrack/UndercutWeldingControlProcedureF074-PI-0310-0002ClientSPEC.30503-44Rev.2HWSYY:

YESPorosity/Arcstrike/SpatterReinforcementLackofrootsurfaceConcaveroot5.7NDTUltrasonicTestingisapplicabletoallweldtypes;UltrasonicexaminationextentUTperformanceUltrasonicexaminationprocedureF074-PI-0310-0011ClientSPEC.ASMESectionV30506-01Rev.2HWSYY:

YES5.8NDTRadiographicTestingisapplicabletobutterweldsonly;RadiographyprocedureF074-PI-0310ClientSPEC.ASMESectionV30507-01Rev.2HRSYY:

YESRadiographyinspectionextentRTperformanceIdentificationoffilmRadiographicfilmevaluation-00125.9NDTMagneticparticleandLiquidpenetrationinspectionisapplicabletotheweldsurfacesofeachtypeofjoints;MagneticparticleinspectionprocedureF074-PI-0310-0013LiquidpenetrationprocedureF074-PI-0310ClientSPEC.ASMESectionV30506-02Rev.230505-01Rev.1HWSYY:

YES-00145.10WeldrepairApprovalofrepairweldingprocedureRemovalofdefectiveweldsRepairrecord,（ifanyNDTrequi