IQC procedureWord文件下载.docx

IQC procedureWord文件下载.docx

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AppendixQC-PR-002-A01toQC-PR-002-A04

Preparedby:

____________________

Position

________________

Date

___________

Checkedby:

Approvedby:

DOCUMENTCONTROL

1.Thisdocumentisa“ControlledDocument”

CopyNumber.-----------------------------

IssueTo-------------------------------------

2.Unauthorizedduplicationofthisdocumentisnotallowed.PleaseseedetailinDocumentControlprocedure（QMR-PR-002）.Pleasecontactdocumentcontrolcenterforanydistributionorrevisionofthisdocument.

DOCUMENTDISTRIBUTIONLIST

Thisdocumentisdistributedtothefollowingrecipient:

CopyNumberRecipient

2.0QMR

3.0QCdepartment

4.0ProductionControl&

MaterialControldepartment

5.0Engineeringdepartment

6.0Purchasingdepartment

7.0PDK/Bdepartment

8.0MembraneManufacturedepartment

9.0Moldingdepartment

1.0Purpose

TodefinethefunctionandprocedureofIQCsectionwhichisresponsibleforensuringthatonlypurchasedpartsthatwhichconformedtothespecifiedpurchasingrequirementareallowedtouseinproductionlinebysamplinginspection.

2.0Scope

ThisprocedureisappliedforthepartsthatunderIQCinspectionfromthefollowingsources:

a）Localparts（fromChina）

b）Rawmaterial（RawmaterialforIM,MBproduction）

c）ProductionChemicals（Paints,Inks,Greases,Oils,etc.）

3.0References

a）PurchasingProcedure（PS-PR-002）

b）FirstArticleRequestApprove（EN-PR-003-F01-I）

c）AmericanNationStandardforSamplingProcedureandTableforInspectionANSI/ASQCZ1.4-1993

d）SupplierQualityEngineeringProcedure（QC-PR-009）

e）ProhibitedandRestrictedSubstancesManagementSystem（EN-PR-008）

4.0Definition

IQC:

IncomingQualityControl

QC:

QualityControlDepartment

IQE:

IncomingQualityEngineering

SQE：

SupplierQualityEngineering

IM:

InjectionMoldingDepartment

MB:

MembraneDepartment

KB:

KeyboardDepartment

FAA:

FirstArticleApproval

DO:

DeliveryOrder

SCAR:

SupplierCorrectiveActionRequisition

MC:

MaterialControl

PC:

ProductionControl

PCBA:

PrintedCircuitBoardAssembly

AQL:

AcceptableQualityLevel

VOIR:

VendorOutgoingInspectionReport

IRR:

InspectionReportandRecord

DIR:

DailyInspectionRecord

COC:

Certificatedofconformance

WI:

WorkInspection

DIL:

DailyInspectionLog

NDRR:

Nonconformingdispositionrequest&

record

PCS:

Partschecksheet

BOM:

BillOfMaterial

EMR:

EnvironmentManagementRepresentative

PRE:

ProhibitedandRestrictedSubstancesControlEngineer

PRS:

ProhibitedandRestrictedSubstances

PRSS:

ProhibitedandRestrictedSubstancesManagementSystem

II:

InspectionInstruction

5.0Responsibility

ItisresponsibilityofIQCsectionheadtoensurethatthisprocedureisappliedtotheproductsunderabovescope（clause2.0）andtoensurethatthisprocedureiswelltrainedtotheIQCpersonnelandcompletelyfollowed.

6.0Procedure

6.1PartsClassification

Foreaseofcontrolmanagementandimprovement,theincomingpartsareclassifiedto

Followinggroups:

a）Localparts（partfromvendorinlocalChina）

b）Rawmaterial（rawmaterialofIM,MB）

c）ProductionChemicals（Paints,Inks,Greases,Oils,etc..）

6.2IQCStandardandControl

AsfollowingaredocumentsandstandardswhichIQCsectionusedtobereferenceforinspectionandcontroloftheincomingparts.

NameReceivedFrom

a）PCSEngineeringDepartment

b）FirstArticleRequestandApproval（FAA）EngineeringDepartment

c）ApprovedColorChipEngineeringDepartment

d）ProcessChangeNotice（PCN）EngineeringDepartment

e）BOMofnewpartfornewmodelEngineeringDepartment

f）PRSApprovalReportandPRSApprovalRecordEngineeringDepartment

6.2.1PCS

a.）PCS（approvalbyFJSW）isworkinginstructionforinspectortoinspectmeasureandtesttheincomingpartsprioracceptanceofpartquality.Anypart/materialthatengineeringorFJSWnotestablishPCSisnotrequiredtoinspect.

b.）OncereceivingBOM&

PCSfornewmodelornewversionfromProjectEngineer,IQCGroupLeadershallstarttoprepare/requesttheequipmentforindividualpartinspection.AndIQEshouldprepareIIofthenewpartsforinspectortoinspectcorrectly.

c.）TheIQCGroupleaderorIQEshallpreparetheinstructionoftestingandjig/fixture.Thentraintheinspectortounderstandtheinstructionbeforestartingtoinspecteachpart.

d.）ThePCSshallalsobeareferenceforpartqualitycontrolandPRScontrolatvendoroutgoinginspection.

e.）FollowcheckitemsinPCSdoesnotvacatetheresponsibilityofvendorandIQCfromotherspecifiedpointsinthedrawingorSpec.sheet,includingPRS’controlrequirement.

f.）ThePCSshallbepreparedthenapprovedfromprojectorengineerorFJSWtobereadyforusagepriorthearrivaloffirstlotofnewpart.

6.2.2FAA/FAIorToolingapproval

a.）IQCshallreceivetheFAA/FAIorToolingapprovalsampleanddatathatapprovedbyFJSW/ProjectEngineer,andPRSApprovalReportfromPRE.

b.）FAAsampleorToolingapprovalsampleanddatauseasstandardqualitysamplereferencebeforeIQCstarttoinspecteachpart/materialforensuringthequalitybeforesenttoproductionline.

c.）IQCshallnotinspecteachpart/materialifnothaveFAA/FAIorToolingapprovalsamplefromFJSW/ProjectEngineerandPRE.

d.）MastersampleanddataofFAI/FAAorToolingapprovalshallbekeepingatvendorIQCsectionandEngineerDepartment.

e.）FAA/FAIorToolingapprovalsampleanddatashallbekeepuntilmodel/part/materialchangetherevisionofstopproduction/using.

f.）FAA/FAIorToolingapprovalsampleInspectionshallbedonebyEngineering/ProjectEngineerandQCofvendor.ButsometimeIQCshallbehelpthemtoinspectwhenevertheyrequestandIQChavetime,WI,PCSandmanpowerenoughtosupportthem.

g.）OnceIQCreceivedFAI/FAAorToolingapproveddocumentorsamplemustrecordinconcernformatforevidencethenkeepinfile/cabinet.

6.2.3ApprovedColorChip

ProjectEngineer/EngineeringDepartmentshallsendtheApprovedColorChiptoIQCsectionheadorIQCGroupLeader.WhenIQCreceive,itmustrecordinconcernformatforevidencethenkeepincabinet,iffoundanydefectormorethan1yearthenreviewitagainfoundanydefectshouldrequestnewcolorchipfromengineeringDepartment.

6.2.4PCN

ProjectEngineer/EngineeringDepartmentshallsendthePCNtoIQCsectionheadorIQCGroupLeader.WhenIQCreceive,itmustrecordinconcernformatforevidencethenkeepincabinet.

6.2.5BOMofnewpartfornewmodel

ProjectEngineer/EngineeringDepartmentshallsendthepartlisttoIQCsectionheadorIQCGroupLeadertoprovidenecessaryresourceofIQCforinspectionofnewpartofnewmodel.WhenIQCreceive,itmustrecordinconcernformatforevidencethenkeepinfile/cabinet.

6.2.6WIofelectronictestingmachine/equipment

a.）IQEorIQCgroupleadershallprepareWIofelectronictestingmachine/equipmenttouseitcorrectlyandsendtoISOcenterforregister.

b.）ISOcentershallbeissueWIofelectronictestingmachine/equipmenttoIQCtoprovidenecessaryresourceofIQCforinspectionanduseastrainingdocumentfortrainIQCinspectoralso.

6.2.7PRSApprovalReportandRecord

a.）Whenapprovalofnewpartofnewmodel,PREshallpassPRSApprovalReportandPRSApprovalRecordtoIQC

b.）ThesedocumentsarethereferenceforIQCtoverifythecomplianceofPRScontrolrequirementbeforeacceptanceofdelivery.

c.）VerificationCriteriaandmethodshallrefertoQC-I-WI-400.

6.2.8ProductionChemicalsinspection

ProductionChemicalsinspectionshallrefertoQC-I-WI-536.

6.3InspectionInstruction（II）

6.3.1IQEshallprepareinstructionforinspectionofmaterialcompliancebeforeacceptanceofdelivery.

6.3.2Thecheckitems,methods,tool/equipmentused,referencestandard,frequency,etc.,shallbeaccordingtoIQCStandardandControlin6.2.

6.3.3ItshallapprovedbyQCmanager,andifitneedmodify,itshouldbeapprovedagainafterupdate.

6.4IQCInspector

6.4.1IQCinspectorisresponsiblepersonwhoconductinspectionofincomingpartqualitybyfollowingIIandPCS.

6.4.2IQEandIQCGroupLeaderistheresponsiblepersontotraintorelatedIQCinspectorhowtousetools、equipmentorjig/fixtureforinspection、measuringandtesting,toknowvariousIQCstandard,inspectionreportandjudgmentskill,priortoconductinspection.

6.5InspectionReportandRecord

6.5.1“InspectionReportandRecord”（IRR,QC-PR-002-F01）isusedforrecordingthedatathatisinspected,measuredandtestedbyIQCinspector.Inaddition,IRRisalsousedtobeinspectionhistoryofindividualpartandalsousedforrecordingofPCN,correctiveaction,switchingofinspectionlevelandotherremarks,commentandcautionofpartqualityproblemforremindingIQCinspectorinthenextinspection.Ifnecessarybaseonthenatureofparts,theadditional“DataSheet”（QC-PR-002-F02-1,-2,-3,-4,-5）mayberequiredifthenumberofpointtobemeasuredmorethanthedatatableprovidedintheIRR.

6.5.2“DailyInspectionRecord”（DIR,QC-PR-002-F03）isusedforrecordingdailyworkofeachinspectorforcapacityevaluationandhistorykeeping.Ifanylotisrejected,therecordshouldbewrittenin