J06Production Planning and Controlling.docx

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J06Production Planning and Controlling.docx

J06ProductionPlanningandControlling

J06–ProductionPlanningandControlling-------BuildingBlockConfigurationGuideCopyright

©Copyright2003SAPAG.Allrightsreserved.

Nopartofthispublicationmaybereproducedortransmittedinanyformorforanypurposewithout

theexpresspermissionofSAPAG.Theinformationcontainedhereinmaybechangedwithoutpriornotice.

SomesoftwareproductsmarketedbySAPAGanditsdistributorscontainproprietarysoftwarecomponentsofothersoftwarevendors.

Microsoft®,WINDOWS®,NT®,EXCEL®,Word®,PowerPoint®andSQLServer®areregisteredtrademarksofMicrosoftCorporation.

IBM®,DB2®,DB2UniversalDatabase,OS/2®,ParallelSysplex®,MVS/ESA,AIX®,S/390®,AS/400®,OS/390®,OS/400®,iSeries,pSeries,xSeries,zSeries,z/OS,AFP,IntelligentMiner,WebSphere®,Netfinity®,Tivoli®,InformixandInformix®DynamicServerTMaretrademarksofIBMCorporationinUSAand/orothercountries.

ORACLE®isaregisteredtrademarkofORACLECorporation.

UNIX®,X/Open®,OSF/1®,andMotif®areregisteredtrademarksoftheOpenGroup.

Citrix®,theCitrixlogo,ICA®,ProgramNeighborhood®,MetaFrame®,WinFrame®,VideoFrame®,MultiWin®andotherCitrixproductnamesreferencedhereinaretrademarksofCitrixSystems,Inc.

HTML,DHTML,XML,XHTMLaretrademarksorregisteredtrademarksofW3C®,WorldWideWebConsortium,MassachusettsInstituteofTechnology.

JAVA®isaregisteredtrademarkofSunMicrosystems,Inc.

JAVASCRIPT®isaregisteredtrademarkofSunMicrosystems,Inc.,usedunderlicensefortechnologyinventedandimplementedbyNetscape.

MarketSetandEnterpriseBuyerarejointlyownedtrademarksofSAPAGandCommerceOne.

SAP,SAPLogo,R/2,R/3,mySAP,mySAP.com,xApps,mySAPBusinessSuite,andotherSAPproductsandservicesmentionedhereinaswellastheirrespectivelogosaretrademarksorregisteredtrademarksofSAPAGinGermanyandinseveralothercountriesallovertheworld.Allotherproductandservicenamesmentionedarethetrademarksoftheirrespectivecompanies.

Icons

Icon

Meaning

Caution

Example

NoteorTip

Recommendation

Syntax

TypographicConventions

TypeStyle

Description

Exampletext

Wordsorcharactersthatappearonthescreen.Theseincludefieldnames,screentitles,pushbuttonsaswellasmenunames,pathsandoptions.

Cross-referencestootherdocumentation.

Exampletext

Emphasizedwordsorphrasesinbodytext,titlesofgraphicsandtables.

EXAMPLETEXT

Namesofelementsinthesystem.Theseincludereportnames,programnames,transactioncodes,tablenames,andindividualkeywordsofaprogramminglanguage,whensurroundedbybodytext,forexample,SELECTandINCLUDE.

Exampletext

Screenoutput.Thisincludesfileanddirectorynamesandtheirpaths,messages,sourcecode,namesofvariablesandparametersaswellasnamesofinstallation,upgradeanddatabasetools.

EXAMPLETEXT

Keysonthekeyboard,forexample,functionkeys(suchasF2)ortheENTERkey.

Exampletext

Exactuserentry.Thesearewordsorcharactersthatyouenterinthesystemexactlyastheyappearinthedocumentation.

Variableuserentry.Pointedbracketsindicatethatyoureplacethesewordsandcharacterswithappropriateentries.

Contents

J06–ProductionPlanningandControlling:

ConfigurationGuide6

1Purpose6

2Preparation6

2.1Prerequisites6

2.2UploadingtheConfigurationRole6

3Configuration7

3.1SalesandOperationPlanning7

3.1.1SetPlanningPlantforSOP7

3.2MaterialRequirementsPlanning7

3.2.1DefineMRPController7

3.2.2SpecialProcurementType8

3.2.3PlanningHorizonforPlant10

3.2.4CarryOutOverallMaintenanceofPlantParameters11

3.2.5CarryOutOverallMaintenanceofMRPGroups17

3.2.6DefineAvailabilityofStock18

3.2.7DefineReschedulingCheck19

3.2.8DefineErrorProcessinginPlanningRun19

3.2.9DefineRangeofCoverage20

3.2.10StorageCostpercentage/CheckLotSizingProcedure21

3.2.11DefineExternal Procurement22

3.2.12DefineLineItemNumber23

3.2.13DefineBOMandRoutingSelection23

3.2.14ConversionPlannedOrder->ProdOrder24

3.2.15NumberofPlannedOrder24

3.2.16ItemNumberofOrderType25

3.2.17ActivateMRPandSetUpPlanningFile26

3.2.18DefineReceiptElementsforReceiptDays'Supply26

3.2.19DefineSchedulingParametersforPlannedOrders27

3.3ShopFloorControl28

3.3.1DefineRoutingSelectionID28

3.3.2DefineStandardValuesParameters29

3.3.3DefineStandardValuekey31

3.3.4DeterminePersonResponsible32

3.3.5DefineFormulasforWorkcenters33

3.3.6DefineControlKeys35

3.3.7DefineSchedulingMarginKey36

3.3.8DefineReasonsforVariances36

J06–ProductionPlanningandControlling:

ConfigurationGuide

1Purpose

Thepurposeofthisdocumentistodescribethegeneralconfigurationstepsrequiredtomanuallysetuptheconfigurationwithinthesystemlandscapethathasalreadybeeninstalledusingthecorrespondinginstallationorconfigurationguidesforinstallation.

TheBuildingBlockConfigurationGuidedescribeshowtosetuptheconfigurationofabuildingblockmanually,withoutthesupportofautomatedconfigurationtools.IfyouwanttouseBCSets,LSMW,ECATTandCATTproceduresforanautomatedinstallationprocess,refertotheBuildingBlockInstallationGuideofthisbuildingblock

2Preparation

Prerequisites

Listdependencieswithotherbuildingblocksanddescribethegeneralprerequisitesthatyouhavetofulfilltoinstallthisbuildingblock.Donotrepeatpreparationsettingsalreadydescribedinotherbuildingblockguides.

UploadingtheConfigurationRole

Use

BeforeyoustartwiththeconfigurationaccordingtothemanualproceduresdescribedinthisConfigurationGuide,youcanuploadtheconfigurationroleandassignittoyouruser.

ThisbuildingblockprovidesaconfigurationroleforeachSAPcomponentthatisinvolvedinitsconfiguration,suchasSAPAPO;SAPR/3,orSAPCRM.Theconfigurationroleenablesyoutocomfortablyaccessalltransactionsrequiredfortheconfigurationfromtherelevantsystem.Thefollowingrolesareavailable:

Technicalname

Description

Filenameforupload

/SMB12/J06_01I

J06ProductionPlanning

_SMB12_J06_01I.SAP

Procedure

FordetailshowtouploadtheconfigurationrolestothesystemandhowtoworkwiththerolespleaserefertothedocumentEssentialInformation.

3Configuration

SalesandOperationPlanning

SetPlanningPlantforSOP

UseProcedure

1.Tocarryouttheactivity,chooseoneofthefollowingnavigationoptions:

SAP

RoleMenu

UsermenuJ06ProductionPlanningInstallation/SMB12/S300_J06_01-Sales&OperationsPlanning(SOP)

TransactionCode

SPRO

IMGMenu

ProductionSales&OperationPlanning(SOP)MasterDataSetPlanningPlantforSOPMaintainSOPPlanningPlant

2.Onthescreen,choosetheNewEntriesbutton.

3.Makethefollowingentries:

Plnt

Plnt

BP01

X

BP02

X

BP03

X

BP0X

X

4.ChooseSave.

5.ChooseBack.

MaterialRequirementsPlanning

DefineMRPController

UseProcedure

1.Tocarryouttheactivity,chooseoneofthefollowingnavigationoptions:

SAP

RoleMenu

UsermenuJ06ProductionPlanningInstallation/SMB12/S400_J06_01-MaterialRequirementPlanning(MRP)

TransactionCode

SPRO

IMGMenu

ProductionMaterialRequirementsPlanningMasterDataDefineMRPControllers

2.OntheChangeView“MRPControllers”:

Overviewscreen,choosetheNewEntriesbutton.

3.Makethefollowingentries:

Plnt

MRPCn

Name1

Name

BP01

工厂BP01

001

MRP控制者

BP01

工厂BP01

Y01

MRP控制者-成品

BP01

工厂BP01

Y02

MRP控制者-其他

BP02

工厂BP02

001

MRP控制者

BP02

工厂BP02

Y01

MRP控制者-成品

BP02

工厂BP02

Y02

MRP控制者-其他

BP03

工厂BP03

001

MRP控制者

BP03

工厂BP03

Y01

MRP控制者-成品

BP03

工厂BP03

Y02

MRP控制者-其他

BP0X

工厂BP0X

001

MRP控制者

BP0X

工厂BP0X

Y01

MRP控制者-成品

BP0X

工厂BP0X

Y02

MRP控制者-其他

4.ChooseSave.

5.ChooseBack.

SpecialProcurementType

UseProcedure

1.Tocarryouttheactivity,chooseoneofthefollowingnavigationoptions:

SAP

RoleMenu

UsermenuJ06ProductionPlanningInstallation/SMB12/S400_J06_01-MaterialRequirementPlanning(MRP)

TransactionCode

SPRO

IMGMenu

ProductionMaterialRequirementsPlanningMasterDataDefineSpecialProcurementType

2.Onthescreen,choosetheNewEntriesbutton.

3.Makethefollowingentries:

Plnt

SPtype

LongTextEN

LongTextZH

Proctype

Sp.proc.

Plnt

Directproductn

Phantomitem

BP01

10

BPConsignment

BP外部采购-寄售

F

2

BP01

20

BPExternalprocurement

BP外部采购

F

0

BP01

30

BPSubcontracting

BP外部采购-分包

F

3

BP01

40

BPStktransf(proc.fralter.plant)

BP库存转换(来自可选工厂的产品)

F

7

BP02

BP01

45

BPStktransffrplanttoMRParea

BP库存从工厂到MRP范围

F

7

BP02

BP01

50

BPPhantomassembly

BP虚无装配

E

E

X

BP01

52

BPDirectprodn/collectiveorder

BP直接生产/收集订单

E

E

X

BP01

60

BPPhantominplanning

BP虚拟计划

E

E

BP01

70

BPWithdrawalfromalternativeplant

BP从替代工厂领料

E

E

BP01

80

BPProductioninalternativeplant

BP在替代工厂生产

E

P

BP02

BP02

10

BPConsignment

BP外部采购-寄售

F

2

BP02

20

BPExternalprocurement

BP外部采购

F

0

BP02

30

BPSubcontracting

BP外部采购-分包

F

3

BP02

40

BPStktransf(proc.fralter.plant)

BP库存转换(来自可选工厂的产品)

F

7

BP01

BP02

45

BPStktransffrplanttoMRParea

BP库存从工厂到MRP范围

F

7

BP01

BP02

50

BPPhantomassembly

BP虚无装配

E

E

X

BP02

52

BPDirectprodn/collectiveorder

BP直接生产/收集订单

E

E

X

BP02

60

BPPhantominplanning

BP虚拟计划

E

E

BP02

70

BPWithdrawalfromalternativeplant

BP从替代工厂领料

E

E

BP02

80

BPProductioninalternativeplant

BP在替代工厂生产

E

P

BP01

BP03

10

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