IEC62619检测项目.docx
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IEC62619检测项目
IEC-62619检测项目
IEC62619于2017年2月13日发布,是储能电池的安全标准,属于自愿性认证。
IEC62619---《Secondarycellsandbatteriescontainingalkalineorothernon-acidelectrolytes–Safetyrequirementsforsecondarylithiumcellsandbatteries,foruseinindustrialapplications》
目前已认证厂家包括但不限于:
厂家:
大连中比(大连比克)产品:
电芯26650
厂家:
中兴派能产品:
储能系统
适用范围/产品
1、大容量工业用电池系统中的电芯、电池
8.2Reasonablyforeseeablemisuse
试验项目
章节号
标准要求
Externalshortcircuittest(cellorcellblock)
8.2.1
Fullychargedcellsarestoredinanambienttemperatureof25°C±5°C.Eachcellisthenshortcircuitedbyconnectingthepositiveandnegativeterminalswithatotalexternalresistanceof30+/-10mΩ.
Thecellsaretoremainontestfor6horuntilthecasetemperaturedeclinesby20%ofthemaximumtemperaturerise,whicheveristhesooner
Impacttest(cellorcellblock)
8.2.2
Thetestsampleistobeplacedonaflatsurface.A15,8mmdiameterbaristobeplacedacrossthe centreofthesample.A9,1kgmassistobedroppedfromaheightof61±2,5cmontothebar placedonthesample.
Acylindricalorprismaticcellistobeimpactedwithitslongitudinalaxisparalleltotheflatsurfaceandperpendiculartothelongitudinalaxisofthe15,8mmdiametercurvedsurfacelyingacrossthe centreofthetestsample.Aprismaticcellisalsotoberotated90degreesarounditslongitudinalaxissothatboththewideandnarrowsideswillbesubjectedtotheimpact.Eachsampleistobesubjectedtoonlyasingleimpactwithseparatesamplestobeusedforeachimpact.(seefigure2)
Droptest(cellorcellblock,andbatterysystem)
8.2.3
Thedroptestisconductedonacellorcellblock,andbatterysystem*.Thetestmethodandtheheightofthedroparedeterminedbythetestunitweightasshowninthetable2.
Wholedroptest(cellorcellblock,andbatterysystem)
8.2.3.1
Eachfullychargedtestunitisdroppedthreetimesfromaheightshownintable2ontoaconcretefloor.
Inthecaseofthemassoftestunitislessthan7kg,thetestunitsaredroppedsoastoobtainimpactsinrandomorientations.Inthecaseofthemassoftestunitis7kgormoreandlessthan20kg,thetestshallbeperformedwiththetestunitdroppedinthebottomdowndirection.Thebottomsurfaceofthetestunitisspecifiedbythemanufacturer.
Afterthetest,thetestunitsshallbeputonrestforaminimumofonehourandthen434avisualinspectionshallbeperformed.
Edgeandcornerdroptest(cellorcellblock,andbatterysystem)
8.2.3.2
Each fullychargedtestunitisdroppedtwotimesfromaheightshownintable2ontoaconcretefloor. Thedroptestconditionsshallassure,withtestarrangementsasshowninFigure3,Figure4andFigure 5 5,reproducibleimpactpointsfortheshortestedgedropimpactandthecornerimpacted.Thetwoimpacts,perimpacttype,shallbeonthesamecornerandonthesameshortestedge.Forthe cornerandedgedrops,thetestunitshallbeorientedinsuchawaythatastraightlinedrawnthroughthestruckcorner/edgeandthetestunitgeometriccentreisapproximatelyperpendiculartotheimpactsurface.
Thermalabusetest(cellorcellblock)
8.2.4
Eachfullychargedcell,stabilizedatroomtemperature,isplacedinagravityorcirculatingairconvectionoven.
Theoventemperatureisraisedatarateof5°C/min±2°C/mintoatemperatureof85°C±5°C.Thecellremainsatthistemperaturefor3hbeforethetestisdiscontinued.
Overchargetest(cellorcellblock)
8.2.5
Thetestshallbecarriedoutatanambienttemperatureof25°C±5°C.Eachtestcellshallbedischargedataconstantcurrentof0,2 It Atoafinaldischargevoltagespecifiedbythemanufacturer.Samplecellsshallthenbechargedwithaconstantcurrentequaltothemaximumspecifiedchargecurrentofthebatterysystemuntilthevoltagereachesthemaximumvoltagevaluethatispossiblewhenanysinglefailureonthechargecontrolorchargeprotectionfunctionoccurs.Then,thechargeisterminated.Thevoltageandtemperatureshouldbemonitoredduringthetest.
Thetestshallbecontinueduntilthetemperatureofthecellsurfacereachessteadystateconditions(lessthan10°Cchangeina30-minuteperiod)orreturnstoambient.
Forceddischargetest(cellorcellblock)
8.2.6
Adischargedcellissubjectedtoaforceddischargeat1,0 It Aforatestperiodof90min.Afterthetestperiod,avisualinspectionshallbeperformed.
Ifthedischargevoltagereachesthetargetvoltageshownbelowwithinthetestperiod,thevoltageshallbekeptatthetargetvoltagebyreducingthecurrentfortheremainingtestperiod.Thetargetvoltageisdeterminedasfollows:
i.Batterysystemprovidedwithredundantindependentprotectionfordischargevoltagecontrolorthebatterysystemhasonlysinglecellorcellblock:
Targetvoltage=-(upperlimitchargevoltageofthecell)
ii.Batterysystemprovidedwithonlyasingleprotectionorlessfordischargevoltagecontrol:
Targetvoltage=-[upperlimitchargevoltageofthecell × (n-1)].
n;thenumberofcellsconnectedinseriesinthebatterysystem.
8.3Considerationsforinternalshort-circuit 529 –Designevaluation
Internalshort-circuittest(cellorcellblock)
8.3.2
Refertoclause8.3.9ofIEC62133Ed.2
ThesamplepreparationproceduremaybechangedfromtheprocedureoutlinedinIEC62133priortoperformingthefinalpressingprocesswiththecorrespondingchargingprocedureaccordingtoclause5428.3.9ofIEC62133Ed.2.
Propagationtest(batterysystem)
8.3.3
Thebatterysystemisfullychargedandthenleftuntilthecellsstabilizeat25°C ±5°C.Onecellinthebatterysystemisheateduntilthecellentersthermalrunaway,forexample,usingresistiveheatingorthroughthermalconductiveheattransferusinganexternalheatsource.Themethodusedtocreateathermalrunawayinonecellistobedescribedanddocumentedinthetestreport.Afterthermalrunawayinthecellisinitiated,theheateristurnedoffandbatterysystemisobservedfor1hour.
Othermethodsthantheexamplesnotedabovetoinitiatethermalrunawayinonecellareallowed.SeenormativeAnnex-1formoredetails.
9Functionalsafety(systemsafety)
Overchargecontrolofvoltage(batterysystem)
9.2.2
Thetestshallbecarriedoutinanambienttemperatureof25°C±5°Candundernormaloperatingconditionswiththecoolingsystem(ifany)operating(maincontactorsareclosedwiththebatterysystemcontrolledbytheBMU).Eachtestbatterysystemshallbedischargedataconstantcurrentof0,2 It A,toafinaldischargevoltagespecifiedbythemanufacturer.Samplebatteriesshallthenbechargedatthemaximumcurrentoftherecommendedchargerwithsetvoltageexceedingtheupperlimitchargevoltageby10%foreachcellinthebattery.
Theexceededvoltagecanbeappliedbyanadditionalchargerifitisdifficulttodoitbytheoriginalcharger.Alsotheexceededvoltagecanbeappliedtoapartofthecell(s)inthebatterysystemifitisdifficulttodoitinusingthewholebatterysystem.
ThetestshallbecarriedoutuntiltheBMUterminatesthecharge,whichshouldoccurbeforereaching110%oftheupperlimitchargevoltage.Dataacquisition/monitoringshallbecontinuedforonehourafterchargeisstopped.Allfunctionsofthebatterysystemshallbefullyoperationalasdesignedduringthetest.
Overchargecontrolofcurrent(batterysystem)
9.2.3
Thetestshallbecarriedoutinanambienttemperatureof25°C±5°Candundernormaloperatingconditionswiththecoolingsystem(ifany)operating(maincontactorsclosedwiththebatterysystembeingcontrolledbytheBMU).Eachtestbatterysystemshallbedischargedataconstantcurrentof0,2 It A,toafinaldischargevoltagespecifiedbythemanufacturer.Samplebatteriesshallthenbechargedatacurrentexceedingthemaximumchargecurrentby20%.Dataacquisition/monitoringshallbecontinuedforonehourafterchargeisstopped.Allfunctionsofthebatterysystemshallbefullyoperationalasdesignedduringthetest
Overheating661 control(batterysystem)
9.2.4
Thetestshallbecarriedoutinaninitialambienttemperatureof25°C±5°Candundernormaloperatingconditions(maincontactorsareclosedwithbatterysystembeingcontrolledbytheBMU)withtheexceptionthatthecoolingsystem,ifprovided,shallbedisconnected.Eachtestbatterysystemshallbedischargedataconstantcurrentof0,2 It A,toafinaldischargevoltagespecifiedbythemanufacturer.Samplebatteriesshallthenbechargedattherecommendedcurrenttoa50%stateofcharge.Thetemperatureofthebatterysystemshallbeincreasedto5°Cabovethemaximumoperatingtemperature.ThechargeiscontinuedattheelevatedtemperatureuntiltheBMUterminatesthecharge.Dataacquisition/monitoringshallbecontinuedforonehouraftersequenceisstopped(e.g.theBMUhasterminatedcharge).