WHO GuidelinesSamplingPharmProducts TRS929Annex4.docx
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WHOGuidelinesSamplingPharmProductsTRS929Annex4
©WorldHealthOrganizationWHOTechnicalReportSeries,No.929,2005
Annex4WHOguidelinesforsamplingofpharmaceuticalproductsandrelatedmaterials
1.Introduction61
1.1Generalconsiderations61
1.2Glossary61
1.3Purposeofsampling64
1.4Classesandtypesofpharmaceuticalproductsandrelatedmaterials65
1.5Samplingfacilities65
1.6Responsibilitiesforsampling66
1.7Healthandsafety67
2.Samplingprocess67
2.1Preparationforsampling67
2.2Samplingoperationandprecautions68
2.3Storageandretention69
3.Regulatoryissues70
3.1Pharmaceuticalinspections71
3.2Surveillanceprogrammes71
4.Samplingonreceipt(foracceptance)72
4.1Startingmaterials72
4.2Intermediatesinthemanufacturingprocessandbulkpharmaceuticalproducts73
4.3Finishedproducts73
4.4Packagingmaterials(primaryandsecondary)74
5.Samplingplansforstartingmaterials,packagingmaterialsandfinishedproducts75
5.1Startingmaterials76
5.2Packagingmaterials77
5.3Finishedproducts78
Bibliography78
Appendix1Typesofsamplingtools80
Appendix2Samplecollectionform85
Appendix3Stepstobeconsideredforinclusioninastandardoperatingprocedure87
1.Introduction
Theseguidelinesareprimarilyintendedforusebygovernmentalorganizations,suchasdrugregulatoryauthorities(includinginspectorates),qualitycontrollaboratoriesandcustomsandpoliceofficials,butsomeofthegeneralprinciplesmayalsobeappropriateforapplicationbyprocurementagencies,manufacturersandcustomers.
Theseguidelinesshouldbeusefulwhensurveyingthenationalmarketsforthequalityofdrugproductsinaccordancewithnationaldrugqualitysurveillanceprogrammesformarketedproducts,whetherregisteredforsaleorcompoundedinpharmacies.
Thechoiceofasamplingplanshouldalwaystakeintoconsiderationthespecificobjectivesofthesamplingandtherisksandconsequencesassociatedwithinherentdecisionerrors.ThebibliographyattheendofthisAnnexshouldbeconsultedwhenjustifyingasamplingplanforagivenpurpose.
1.1Generalconsiderations
Samplingcomprisestheoperationsdesignedtoselectaportionofapharmaceuticalproduct(fordefinition,seeglossary)foradefinedpurpose.Thesamplingprocedureshouldbeappropriatetothepurposeofsampling,tothetypeofcontrolsintendedtobeappliedtothesamplesandtothematerialtobesampled.Theprocedureshouldbedescribedinwriting.
Alloperationsrelatedtosamplingshouldbeperformedwithcare,usingproperequipmentandtools.Anycontaminationofthesamplebydustorotherforeignmaterialisliabletojeopardizethevalidityofthesubsequentanalyses.
1.2Glossary
Thedefinitionsgivenbelowapplytothetermsasusedintheseguidelines.Theymayhavedifferentmeaningsinothercontexts.
Availablesample
Whatevertotalquantityofsamplematerialsisavailable.
Batch
Aquantityofanydrugproducedduringagivencycleofmanufacture.Ifthemanufacturingprocessiscontinuous,thebatchoriginatesinadefinedperiodoftimeduringwhichthemanufacturingconditionsarestableandhavenotbeenmodified.
Combinedsample
Sampleresultingfromcombiningallorpartsoftwoormoresamplesofthematerial.
Consignment
Thequantityofabulkstartingmaterial,orofadrugproduct,madebyonemanufacturerorsuppliedbyanagent,andsuppliedatonetimeinresponsetoaparticularrequestororder.Aconsignmentmaycompriseoneormorelot-identifiedpackagesorcontainersandmayincludematerialbelongingtomorethanonelot-identifiedbatch.
Finalsample
Samplereadyfortheapplicationofthetestprocedure.
Homogeneity
Amaterialisregardedashomogeneouswhenitisallofthesameorigin(e.g.fromthesamebatch)andasnon-homogeneouswhenitisofdifferingorigins.
Originalsample
Samplecollecteddirectlyfromthematerial.
Pharmaceuticalproduct
Anymaterial1orproductintendedforhumanorveterinaryusepresentedinitsfinisheddosageformorasastartingmaterialforuseinsuchadosageform,thatissubjecttocontrolbypharmaceuticallegislationintheexportingstateand/ortheimportingstate.
Prequalification
Theactivitiesundertakenindefiningaproductorserviceneed,seekingexpressionsofinterestfromenterprisestosupplytheproductorservice,andexaminingtheproductorserviceofferedagainstthespecification,andthefacilitywheretheproductorserviceispreparedagainstcommonstandardsofgoodmanufacturingpractice(GMP).Theexaminationoftheproductorserviceandofthefacilitywhereitismanufacturedisperformedbytrainedandqualifiedinspectorsagainstcommonstandards.Oncetheproductisapproved,andthefacilityisapprovedforthedeliveryofthespecifiedproductorservice,otherprocurementagenciesareinformedoftheapproval.Pre-qualificationisrequiredforallpharmaceuticalproductsregardlessof
1“Material”isusedinthedocumentfor“pharmaceuticalproductsandrelatedmaterials”.
theircompositionandplaceofmanufactureorregistration,buttheamountandtypeofinformationrequestedfromthesupplierforuseintheassessmentbytheprocurementagencymaydiffer.
Production
Alloperationsinvolvedinthepreparationofapharmaceuticalproduct,fromreceiptofmaterials,throughprocessing,packagingandrepackaging,labellingandrelabelling,tocompletionofthefinishedproduct.
Randomsample
Sampleinwhichthedifferentfractionsofthematerialhaveanequalprobabilityofbeingrepresented.
Representativesample
Sampleobtainedaccordingtoasamplingproceduredesignedtoensurethatthedifferentpartsofabatchorthedifferentpropertiesofanon-uniformmaterialareproportionatelyrepresented.
Retentionsample
Samplecollectedaspartoftheoriginalsamplingprocessandreservedforfuturetesting.Thesizeofaretentionsampleshouldbesufficienttoallowforatleasttwoconfirmatoryanalyses.Insomecasesstatutoryregulationsmayrequireoneormoreretentionsamples,eachofwhichshouldbeseparatelyidentified,packagedandsealed.
Sample
Aportionofamaterialcollectedaccordingtoadefinedsamplingprocedure.Thesizeofanysampleshouldbesufficienttoallowallanticipatedtestprocedurestobecarriedout,includingallrepetitionsandretentionsamples.Ifthequantityofmaterialavailableisnotsufficientfortheintendedanalysesandfortheretentionsamples,theinspectorshouldrecordthatthesampledmaterialistheavailablesample(seeSamplingrecord)andtheevaluationoftheresultsshouldtakeaccountofthelimitationsthatarisefromtheinsufficientsamplesize.
Sampler
Personresponsibleforperformingthesamplingoperations.
Samplingmethod
Thatpartofthesamplingproceduredealingwiththemethodprescribedforwithdrawingsamples.
Samplingplan
Descriptionofthelocation,numberofunitsand/orquantityofmaterialthatshouldbecollected,andassociatedacceptancecriteria.
Samplingprocedure
Thecompletesamplingoperationstobeperformedonadefinedmaterialforaspecificpurpose.Adetailedwrittendescriptionofthesamplingprocedureisprovidedinthesamplingprotocol.
Samplingrecord
Writtenrecordofthesamplingoperationscarriedoutonaparticularmaterialforadefinedpurpose.Thesamplingrecordshouldcontainthebatchnumber,dateandplaceofsampling,referencetothesamplingprotocolused,adescriptionofthecontainersandofthematerialssampled,notesonpossibleabnormalities,togetherwithanyotherrelevantobservations,andthenameandsignatureoftheinspector.
Samplingunit
Discretepartofaconsignmentsuchasanindividualpackage,drumorcontainer.
Selectedsample
Sampleobtainedaccordingtoasamplingproceduredesignedtoselectafractionofthematerialthatislikelytohavespecialproperties.Aselectedsamplethatislikelytocontaindeteriorated,contaminated,adulteratedorotherwiseunacceptablematerialisknownasan
extremesample.
Uniformity
Astartingmaterialmaybeconsidereduniformwhensamplesdrawnfromdifferentlayersdonotshowsignificantdifferencesinthequalitycontroltestswhichwouldresultinnon-conformitywithspecifications.Thefollowingmaterialsmaybeconsidereduniformunlesstherearesignstothecontrary:
organicandinorganicchemicals;purifiednaturalproducts;variousprocessednaturalproductssuchasfattyoilsandessentialoils;andplantextracts.Theassumptionofuniformityisstrengthenedbyhomogeneity,i.e.whentheconsignmentisderivedfromasinglebatch.
1.3Purposeofsampling
Samplingmayberequiredfordifferentpurposes,suchaspre-qualification;acceptanceofconsignments;batchreleasetesting;in-processcontrol;specialcontrols;inspectionforcustomsclearance,deteriorationoradulteration;orforobtainingaretentionsample.
Theteststobeappliedtothesamplemayinclude:
verifyingtheidentity;
performingcompletepharmacopoeialoranalogoustesting;and
performingspecialorspecifictests.
1.4Classesandtypesofpharmaceuticalproductsandrelatedmaterials
Thematerialstobesampledmaybelongtothefollowingclasses:
startingmaterialsforuseinthemanufactureoffinishedpharmaceuticalproducts;
intermediatesinthemanufacturingprocess(e.g.bulkgranule);
pharmaceuticalproducts(in-processaswellasbeforeandafterpackaging);
primaryandsecondarypackagingmaterials;and
cleaningandsanitizingagents,compressedgasesandotherprocessingagents.
1.5Samplingfacilities
Samplingfacilitiesshouldbedesignedto:
preventcontaminationoftheopenedcontainer,thematerialsandtheope