年产6000吨碳酸饮料工厂设计_毕业设计.docx
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摘要
年产6000吨碳酸饮料工厂设计
摘要
本设计介绍了碳酸饮料的市场情况，未来市场走向。
进行了工厂选址、产品方案设计、生产工艺及论证，并以可乐型碳酸饮料为例进行了物料衡算、水电用量的估算、设备选型、劳动力估算、辅助部门设计。
其中以生产工艺论证和车间布置为重点，对车间门、采光、楼盖、地坪、内墙面、柱子进行了设计。
并据此绘出了工艺流程图、生产车间平面布置图、全厂布局图共3张。
生产工艺采用先进技术和设备，使生产效率得到了提高，同时减少了劳动力。
车间和全厂的布局都符合GMP卫生管理体系和HACCP质量管理体系。
关键词：
碳酸饮料；工艺论证；车间设计
ABSTRACT
Thisdesigncontainsthemarketconditionsofcarbonateddrinksandthetoneofthemarketinthefuture.Siteselectionoffactory,thedesignofproducescheme,productiontechniqueandargumentationareallanalyzedinthispaper,furthermore,basedontheexampleofcarbonateddrinksofcolatypethispaperelaboratesthecalculationofmaterials,theestimationofwaterandelectricityconsumption,thetypeselectionofequipment,theestimationoflaborforceandthedesignofauxiliarydepartment,withemphasisonproductiontechniqueandplantarrangement.Inthispaperfourdesigndiagramsincludingprocessflowdiagram,thefloorplanofworkshop,thesectionaldrawingofworkshopandthelayoutdiagramoftheplantareplottedonthebasisofthedesignofthedoorofworkshop,delighting,floorsystem,ground,insidemetopeandpillar.Withtheadvancedtechniqueandequipment,theproductionefficiencyisimprovedandthelaborforceisreduced.ThelayoutofworkshopandplantcorrespondwithGMP healthcaremanagementsystemandHACCP quality，
managementsystem.
Ⅰ
目录
KEYWORDS:
carbonateddrinks； technologydemonstration； thedesignofworkshop
Ⅱ
目录
摘要 Ⅰ
ABSTRACT Ⅱ
第1 章绪论 6
1.1碳酸饮料的现状 6
1.2碳酸饮料的定义和分类 2
1.3碳酸饮料的负面影响 2
1.4设计目的 8
1.5设计依据 3
1.5.1根据计划任务书规定的产品品种、质量、规模进行设计 3
1.5.2主要设备的能力应与工厂规模相适应 3
1.5.3合理的选择工艺流程和设备及设计指标 3
1.5.4全面解决工厂生产、场外运输和各处物料储备的关系 9
1.5.5注意考虑工厂建成后生产挖潜的可能和留有工厂发展余地 4
1.5.6合理考虑机械化、自动化装备水平 4
1.5.7注意环境保护、减少污染 10
1.5.8方便施工、安装、方便生产、维修 10
第2 章厂址选择和总平面设计 11
2.1厂址选择 11
2.1.1厂址选择应从以下几方面考虑 6
2.1.2厂址选择报告的内容 7
2.1.3结合而论，厂址选择的原则可归纳为如下几项 7
2.2厂址选择说明 13
2.3总平面设计 8
2.3.1总平面设计的基本原则 8
2.4总平面设计说明 10
第3 章碳酸饮料工厂工艺设计 17
3.1产品方案的要求 17
3.2班产量的确定 17
3.3碳酸饮料生产工艺流程 18
3.3.1工艺流程说明 19
3.3.2碳酸饮料的质量指标 219
3.4生产物料衡算 27
3.5设备选型 28
3.5.1水处理设备 28
3.5.2暂存罐 29
3.5.3不锈钢饮料泵 30
3.5.4化糖罐 30
3.5.5硅藻土过滤器 31
Ⅲ
3.5.6糖浆调配罐························
31
3.5.7真空脱气罐························
31
3.5.8紫外线杀菌机·······················
31
3.5.9二氧化碳净化器······················
32
3.5.10冷却-混合-碳酸化联合机··················
32
3.5.11全自动冲瓶灌装旋盖机···················
33
3.5.12全自动瓶盖印码机·····················
33
3.5.13单侧面加圆瓶贴标机····················
33
3.5.14CIP清洗系统·······················
33
3.6水电用量的计算·························
29
3.6.1用水量计算························
29
3.6.2用电量计算························
35
3.7车间工艺布置··························
35
3.7.1生产车间工艺布置的原则如下：
···············
35
3.7.2生产车间布置说明·····················
35
3.7.3劳动力计算························
37
第4
章 辅助部门设计·························
38
4.1仓库······························
38
4.1.1原料仓库·························
38
4.1.1包装材料仓库·······················
38
4.1.3成品仓库·························
39
4.2研发中心····························
39
4.2.1研发中心的任务······················
39
4.2.2研发中心的装备······················
39
4.3品控中心····························
40
4.3.1品控中心的任务······················
40
4.3.2品控中心的组成······················
40
4.3.3品控中心的装备······················
40
4.3.4品控中心对建筑的要求···················
41
4.4机修室·····························
41
4.5全厂生活设施··························
41
4.5.1办公楼··························
41
4.5.2食堂···························
42
4.5.3更衣室··························
43
4.5.4浴室···························
44
4.5.5厕所···························
39
4.5.6员工宿舍·························
39
4.5.7配电房··························
39
4.5.8污水处理站························
45
第5
章食品工厂卫生··························
46
5.1厂、库环境卫生·························
46
5.2厂、库设施卫生·························
46
5.3加工卫生····························
47
5.4厂区公共卫生··························
47
Ⅳ
5.5车间卫生····························
47
5.6常见的消毒方法·························
48
5.6.1漂白粉溶液························
48
5.6.2氢氧化钠溶液·······················
48
5.6.3过氧乙酸·························
48
5.6.4蒸汽和热水消毒······················
49
5.6.5紫外线消毒························
49
第6 章全厂总平面布置·························
50
6.1厂区面积确定··························
47
6.2厂区道路····························
47
第7 章公共系统设计··························
52
7.1给排水系统设计内容及所需的基础资料···············
52
7.1.1设计所需基础资料·····················
52
7.1.2设计注意事项·······················
53
7.2排水系统····························
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