Feasible study of setting medical glove factory in VietnamWord格式文档下载.docx

Feasible study of setting medical glove factory in VietnamWord格式文档下载.docx

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5-4.OPERATIINGCOST

6.INVESTMENTCAPITALANDFINANCIALANALYSIS25

6-1.INVESTMENTCAPITAL

6-2.FINANCIALANALYSIS

6-3.CONCLUSIONS

1.PREFACE

WRPAsiaPacificSdnBhdisoneoftop5companiesinthegloveindustryhavingthetechnologyandreputationofmakingmedicaldevicessuchasmedicalgloves,catheter,fingercotsinMalaysia.DongNaiRubberCorpisawellknownnaturalrubberandlatexsupplierhavingplentyofresourcesinVietNam.BothpartiesjointhandstosetupajointventurecompanyforproducinglatexexaminationglovesatLotno.M1,M10ofLongKhanhIndustrialZone（LKIZ）,VietNam.

Theprojectgoalisbuildingup6gloveproductionlinesinthebeginning,aftersuccessfulrunningandthenexpandinganother6productionlinesasthephaseIofproject;

afterphaseIsuccessfulrunningandthenexpandinganother15productionlinesasphaseIIoftheproject;

andafterphaseIIsuccessfulrunningandthenbuildingupcatheterandfingercotsproductionlinesasphaseIIIoftheproject.

AccordingtoLKIZinformation,thebasicinfrastructurewillcompleteontheendofMarch,2011.ThepresentprojectconstructionandengineeringisplanningtoembarkfromJanuary,2011toJune,2012withtotal18monthsworkingperiod.Thefactorybuildingandconstructionperiodtakesabout7monthstoaccomplish,andtheequipment&

machineryinstallationperiodtakes12monthstocommission.

ThescopeofpresentfeasiblestudyisonlyincludingthephaseIoftheprojecthavingthemainfeaturesasfollowings:

InvestmentCapital:

US$24,000,000

EmployeeNo.:

460

LandSize:

3.11hector

Products:

PowderedNRLatexExaminationGlove

MaximumCapacity:

1,550,400,000piecesglove/year

Mainequipment:

12setsof99meter8tiersglovemakingmachine

WaterConsumption:

2500CMD

EnergyCoalconsumption:

166ton/dayofcoal

ElectricityCapacity:

2.28MVA

CONSTRUCTIONCOST

A.LocationGeographicalFeatures:

Thedistance

fromlocationtomainspots

2kmfromNationalHighwayNo.1A

40kmtoBienHoaCity

70kmtoHoChiMinhCity

70-80kmtoICDPortinDistric2orDistric9

4kmtoLongKhanhRailwayStation

40kmtoLongThanhInternationalAirport

Averagehumidity

85%

Averagetemperature

25.4℃

Annualaveragerainfall

2174mm

Prevailingwind

Northeastern-Southwest

Pressure–bearing

2.0kg/cm²

Locationlandsize

（CombinedM1andM10）

3.11hector,311.25Lx100Winmeter

OnthemainroadofLKIZfacetoWest

Remark:

InformationprovidedbyLKIZ

B.LandCost

ThejointventurecompanywillsetupatLKIZLotno.M1andM10withlandsize3.11hectorsforprojectPhaseI,andthereservedLotno.M2andM9withlandsize3.11hectorsforPhaseIIandIIIdevelopment.

FollowinginformationisprovidedbyLKIZ:

A.Landrentalfee:

GovernmenthireLKIZis1500VND/m²

/year,willbeadjustedinaccordancewithregulationinforce.Atpresent,landrentalfeethatGovernmenthireLKIZisfree.

B.Infrastructurefee:

Annualpayment:

US$1.60/m²

Onetimepayment:

US$30.00/m²

/48years

Thispriceisonlyappliedforinvestorreleaselandwithareaover50000m²

.Usinginfrastructurefeewillbeadjustedinaccordancewithareaandlocationoflandrental.Landrentaldurationis48years.

A.BuildingFloorSize:

Floorsize（M）

Remarks

Mainbuilding

Lobby

Mainoffice

Productionarea

Packingroom

Chemicalstorage

Lab.

Formerstorage

Partsstorage

Aircompressor,chillerroom

W.C.andLockerroom

Personentrance

Productionoffice

Waterleakingtestroom

Q.C.room

Warehouse:

including

Finishedgoodsstorage

Packagingmaterialstorage

200Lx62Wx12.5H

30Lx9.9W

30Lx24W

120Lx50W

46.1Lx30W

30Lx12W

16Lx12W

12Lx12W

12Lx4W

10Lx6W

2812M²

24Lx12W

Lightsteelframestructure

Lobbyisatthe1stfloornexttopackingarea

Officeisonthe2ndfloorabovethepackingarea

AccessoryBuilding

Coalstorage

Boilerroom

Canteen

WWTP

Guardhouse

Generatorroom

Weighbridge

40Lx30Wx12.5H

24Lx20Wx12.5H

24Lx24Wx5H

40Lx30W

9Lx9W

12Lx12Mx6M

15Lx3M

RCstructure

Brickstructure

Lightsteelfromstructure

Others

Containerdock

Carparkinglot

Motorcycleparkinglot

Intracommunicationroad

Greenbelt

Fence

600M²

60M²

500M²

5240M²

8000M²

2044M²

6Nos.

10lots

200lotswithroofing

Circulararoundmainbuilding

B.PlantLayoutDrawing

C.ConstructionandEngineeringSchedule

2-3.CONSTUCTIONCOST

Description

Size（M²

）

UnitCost

（US$/M²

Amount（US$）

Mainfactorybuilding

Generatorroom

12416

1212.5

850

480

32

288

180

2,234,880

218,250

153,000

86,400

5,760

51,840

800

45

350

280,000

15,750

Groundconstruction

600

60

500

5240

12

7,200

720

6,000

62,880

8000

2044

5

50

40,000

102,200

Total

32467.5

US$3,264,880

3.ORGANIZATION&

MANPOWERDEMAND

3-1MANPOWERDEMANDANDLABORCOST

JobDescription

Nos.

Wage

（US$/month）

Total（US$/month）

6LINE

12LINE

12LINE

GeneralManager

1

3,000

ProductionVP

2,000

SeniorManager

8

1,000

8,000

2ndManager

3

700

2,100

JuniorManager

4,000

Seniorstaff

1,750

Generalstaff

17

250

4,250

Engineer

1,800

Supervisor

7

400

2,800

Technician

2

300

Skilledworker

15

23

3,750

5,750

Non-skilledworker

200

382

120

24,000

45,840

Sub-total

265

460

56,000

81,890

SocialInsurance

Employercontribute16%ofwages

8,960

13,102

MedicalInsurance

Employercontribute2%ofwages

1,120

1,638

Otherallowances

Estimated6%ofwages

3,360

4,913

Total（US$/month）

69,440

101,543

Remarks:

1.AccordingtoDecreeNo.98/2009/ND-CP:

Minimumwagesis1.190.000VND/monthforforeigninvestmententerprice..

2.Theestimatedforeignexchangerate:

US$1=VND20000

3.Thewagesareincludingover-timeworkinghourcompensation

4.PRODUCTION

ILLUSTRATION

PRODUCTIONPROCESSILLUSTATION

RawMaterials&

ChemicalsPreparingandLatexCompounding:

Thesolidformchemicalsaregrindedintofinepowderbyabeanorballmillforeasydispersingmixwithlatex,thecompoundinglatexiscontinuouslyagitating12-18hourstopre-matureorper-vulcanizethelatex;

andthensendtolatextankformakingglovebygravitywithlevelingcontrolsystemtocontroltheeffluentvolume.Thecoagulantagentcontainscalciumnitrate,calciumcarbonateandwettingagentthatiswellmixedandagitatingtopreventfromsedimentationandsendtocoagulanttankformakinggloves.

ManufacturingProcedure:

On-LineProcedure:

Ceramicgloveformerconnectedwithdiskholderandjointontoamotordrivenconveyorchainwhichiscontinuouslyrotatedmovingalongwithtracktopassthroughformercleaningsectionincludingacidandalkalitreatment,rounddiskandplatebrushingandfurtherwithhotwaterrinseprocesstocleantheresidueleftontheformersurface;

andthenpassthroughadryingoventodryoutwaterandheatuptheformertemperature;

andthendipintoajacketedcoagulanttankwhichismaintainedabout50℃tocoatalayerofcoagulantagent;

andthenpassthrougha150℃dryingoventodryoutthecoatedcoagulantagent;

andthendipintoajacketedlatextankwhichiscirculatedwithcoolingwaterandmaintainabout28℃tocoatadesiredthicknesslayeroflatexfilmontoformer;

andthenpassthrough100℃dryingoventosemi-drythelatexfilm;

andthendipintoabout50℃pre-leachingtanktowashingouttheimpuritiesandproteinofthelatexfilm;

andthenpassthroughbeadingstationtobrushrollingtheupportionfilmintoabead;

andthenpassthroughthe110-135℃mainoventodryoutandcurethelatexfilm;

andthendipinto50℃post-leachingtanktofurtherwashouttheimpuritiesfromthecuredfilm,andthendipintoslurrytanktocoatstarchpowderonthegloveforlubricating;

andthenapre-strippingbrushrollingdowntheglovecuff;

andthengloveisstrippedofffromformerbyaautopeelingmachineandthenformercontinuouslyreturntorepeatthewholeprocess.

Off-LineProcedure:

Thestrippedglovesaresenttotumblerdryerforpost-curingandevenoutthepowderdistribution;

andthensenttoQ.C.forsamplingcheckthequalities;

andthequalifiedglovesaresentforpackingasfinishedgoods.

（Thenexttwopagedrawingsaretheglovedippingmachineflowchart）

5.COSTANALYSIS

A.PRODUCTIONEQUIPMENT

Unit

Cost（US$）

Energy&

System:

ThermalOil（ton）

6,000,000Kcalcoalfiringthermaloilboiler

eachwith

50HpOilcirculationpump

15HpFeedingchainmotor

2HpAs