Feasible study of setting medical glove factory in VietnamWord格式文档下载.docx

1、5-4. OPERATIING COST6.INVESTMENT CAPITAL AND FINANCIAL ANALYSIS 256-1. INVESTMENT CAPITAL6-2. FINANCIAL ANALYSIS6-3. CONCLUSIONS1.PREFACEWRP Asia Pacific Sdn Bhd is one of top 5 companies in the glove industry having the technology and reputation of making medical devices such as medical gloves, cat

2、heter, finger cots in Malaysia. Dong Nai Rubber Corp is a well known natural rubber and latex supplier having plenty of resources in Viet Nam. Both parties joint hands to set up a joint venture company for producing latex examination gloves at Lot no. M1, M10 of Long Khanh Industrial Zone （LKIZ）, Vi

3、et Nam.The project goal is building up 6 glove production lines in the beginning, after successful running and then expanding another 6 production lines as the phase I of project; after phase I successful running and then expanding another 15 production lines as phase II of the project; and after ph

4、ase II successful running and then building up catheter and finger cots production lines as phase III of the project. According to LKIZ information, the basic infrastructure will complete on the end of March, 2011. The present project construction and engineering is planning to embark from January,

5、2011 to June, 2012 with total 18 months working period. The factory building and construction period takes about 7 months to accomplish, and the equipment & machinery installation period takes 12 months to commission.The scope of present feasible study is only including the phase I of the project ha

6、ving the main features as followings:Investment Capital: US$24,000,000Employee No.: 460Land Size: 3.11 hectorProducts: Powdered NR Latex Examination Glove Maximum Capacity: 1,550,400,000 pieces glove/yearMain equipment: 12 sets of 99 meter 8 tiers glove making machineWater Consumption: 2500 CMDEnerg

7、y Coal consumption: 166 ton/day of coal Electricity Capacity: 2.28 MVA CONSTRUCTION COSTA. Location Geographical Features:The distancefrom location to main spots2km from National Highway No. 1A40km to Bien Hoa City70km to Ho Chi Minh City70-80 km to ICD Port in Distric 2 or Distric 94km to Long Khan

8、h Railway Station40km to Long Thanh International AirportAverage humidity85%Average temperature25.4Annual average rainfall2174 mmPrevailing windNortheastern - SouthwestPressure bearing 2.0kg/cmLocation land size（Combined M1 and M10）3.11 hector, 311.25Lx 100W in meterOn the main road of LKIZ face to

9、WestRemark: Information provided by LKIZB. Land Cost The joint venture company will setup at LKIZ Lot no. M1 and M10 with land size 3.11 hectors for project Phase I, and the reserved Lot no. M2 and M9 with land size 3.11 hectors for Phase II and III development.Following information is provided by L

10、KIZ:A. Land rental fee: Government hire LKIZ is 1500 VND/m /year, will be adjusted in accordance with regulation in force. At present, land rental fee that Government hire LKIZ is free.B. Infrastructure fee: Annual payment: US$1.60/m One time payment: US$30.00/m/48 yearsThis price is only applied fo

11、r investor release land with area over 50000 m. Using infrastructure fee will be adjusted in accordance with area and location of land rental. Land rental duration is 48 years.A. Building Floor Size:Floor size （M）RemarksMain buildingLobbyMain officeProduction areaPacking roomChemical storageLab.Form

12、er storageParts storageAir compressor, chiller roomW.C. and Locker roomPerson entranceProduction officeWater leaking test roomQ.C. roomWarehouse: includingFinished goods storagePackaging material storage200Lx62Wx12.5H30Lx9.9W30Lx24W120Lx50W46.1Lx30W30Lx12W16Lx12W12Lx12W12Lx4W10Lx6W2812 M24Lx12WLight

13、 steel frame structureLobby is at the 1st floor next to packing areaOffice is on the 2nd floor above the packing areaAccessory BuildingCoal storageBoiler roomCanteenWWTPGuard houseGenerator room Weighbridge40Lx30Wx12.5H24Lx20Wx12.5H24Lx24Wx5H40Lx30W9Lx9W12Lx12Mx6M15Lx3MRC structureBrick structureLig

14、ht steel from structureOthersContainer dockCar parking lotMotorcycle parking lotIntra communication roadGreen beltFence600 M60 M500 M5240 M8000 M2044 M6 Nos.10 lots200 lots with roofingCircular around main buildingB. Plant Layout DrawingC. Construction and Engineering Schedule2-3. CONSTUCTION COSTDe

15、scriptionSize（M）Unit Cost（US$/MAmount（US$）Main factory buildingGenerator room124161212.5850480322881802,234,880218,250153,00086,4005,76051,84080045350280,00015,750Ground construction600605005240127,2007206,00062,8808000204455040,000102,200Total32467.5US$3,264,8803. ORGANIZATION & MAN POWER DEMAND3-1

16、 MAN POWER DEMAND AND LABOR COSTJob DescriptionNos.Wage （US$/month）Total （US$/month）6 LINE 12 LINE12 LINEGeneral Manager13,000Production VP2,000Senior Manager81,0008,0002nd Manager37002,100Junior Manager4,000Senior staff1,750General staff172504,250Engineer1,800Supervisor74002,800Technician2300Skille

17、d worker15233,7505,750Non-skilled worker20038212024,00045,840Sub-total26546056,00081,890Social InsuranceEmployer contribute 16% of wages8,96013,102Medical InsuranceEmployer contribute 2% of wages1,1201,638Other allowancesEstimated 6% of wages3,3604,913Total（US$/month）69,440101,543Remarks:1.According

18、 to Decree No. 98/2009/ND-CP: Minimum wages is 1.190.000 VND/month for foreign investment enterprice.2.The estimated foreign exchange rate: US$1=VND200003.The wages are including over-time working hour compensation4.PRODUCTION ILLUSTRATIONPRODUCTION PROCESS ILLUSTATIONRaw Materials & Chemicals Prepa

19、ring and Latex Compounding:The solid form chemicals are grinded into fine powder by a bean or ball mill for easy dispersing mix with latex, the compounding latex is continuously agitating 12-18 hours to pre-mature or per-vulcanize the latex; and then send to latex tank for making glove by gravity wi

20、th leveling control system to control the effluent volume. The coagulant agent contains calcium nitrate, calcium carbonate and wetting agent that is well mixed and agitating to prevent from sedimentation and send to coagulant tank for making gloves.Manufacturing Procedure:On-Line Procedure:Ceramic g

21、love former connected with disk holder and joint onto a motor driven conveyor chain which is continuously rotated moving along with track to pass through former cleaning section including acid and alkali treatment, round disk and plate brushing and further with hot water rinse process to clean the r

22、esidue left on the former surface; and then pass through a drying oven to dry out water and heat up the former temperature; and then dip into a jacketed coagulant tank which is maintained about 50 to coat a layer of coagulant agent; and then pass through a 150 drying oven to dry out the coated coagu

23、lant agent; and then dip into a jacketed latex tank which is circulated with cooling water and maintain about 28 to coat a desired thickness layer of latex film onto former; and then pass through 100 drying oven to semi-dry the latex film; and then dip into about 50 pre-leaching tank to washing out

24、the impurities and protein of the latex film; and then pass through beading station to brush rolling the up portion film into a bead; and then pass through the 110-135main oven to dry out and cure the latex film; and then dip into 50 post-leaching tank to further wash out the impurities from the cur

25、ed film, and then dip into slurry tank to coat starch powder on the glove for lubricating; and then a pre-stripping brush rolling down the glove cuff; and then glove is stripped off from former by a auto peeling machine and then former continuously return to repeat the whole process.Off-Line Procedu

26、re:The stripped gloves are sent to tumbler dryer for post-curing and even out the powder distribution; and then sent to Q.C. for sampling check the qualities; and the qualified gloves are sent for packing as finished goods.（The next two page drawings are the glove dipping machine flow chart） 5.COST ANALYSISA. PRODUCTION EQUIPMENTUnitCost（US$）Energy & System:Thermal Oil （ton）6,000,000 Kcal coal firing thermal oil boiler each with50 Hp Oil circulation pump15 Hp Feeding chain motor2 Hp As