论文CK6145主轴箱体加工工艺及精细镗夹具设计Word文档下载推荐.docx
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毕业设计(论文)外文翻译
毕业设计(论文)题目:
CK6145主轴箱体加工
工艺及精细镗夹具设计
外文题目:
ScrewedConnections
译文题目:
螺纹连接
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2010年9月26日
ScrewedConnections
Theprincipalrequirementforcorrectfunctioningofscrewedconnectingisthatthethreadsmustbefreebendingandshearingstresses.
Aboltlooselymountedintheholesoftheclampedpartsandsubjectedtotheactionoftransverseforcesinforms.Withafullelfinlotionofclearanceatboltsectionsnearthejointmoreshearstressesarise.Furthermoretheboltissujectedtotensionduetowhichitelongatesunderthedisplacemengtofthepulledpart.
Allthesestressesareaddedtothetensilestressesinducedinthebolrduringthepreliminarytightening.Asaresult,intheboltbodyacomplexstateofstressoccurs,producedbythesimultaneousactionofbingding,shearingandtensionforces,thebolt’sstrengthabruptlydrops.
Aserewed-inbolthasstillworseworkingconnditionswheninitscriticalsectionathreadoscut,averystrongstressconcentrationappears.Moseunfavorableisthecaseofthebendinngofastrdscrewedhomeinaholebottom.AsonthepreviouscaseherethestressconcentrationoccursinthesectionwherethethreadcomesTothecriticalsectionoccursinthesectionwherethethreadcomestothecriticalsectionplane.
Alsounfavorablearetheworkingconditionsforthematerialonthethreadedhoesoftightenedcomponents.Thetransverseforces,actingatthejointmwedgeoutthethreadsofthescrewedhole,producinghigherlocalberingstresseswhichweakenthethreadandloosenthefitnessofthescrewedstem,[articularluunderalternatingloads.
Theproblemofstrengtheningtightenedconnectionistoeliminatrthecomplexstressedstatrinthefasteningelementsandtoassureconditonsinwhichtheseelementswouldoperateonlyintensionundertheinfluenceofpreliminarytighteningandworkingforces.Transverseactingforcesmustbetakenupbyadditionalshearload-carryingelements.
Letusconsiderthecaseofacantileveredrod,screwedinahousing.Design1isobviouslyunsatisfactory,becausethemaximumbendingmomentfromthetransverseforcePistheweakenedthreadedportion.Highstressesattheembedmentpointinherentinthecantilevermaketherodbendandcrushthethreadsintheholeandontherod.
Provisionofashoulderinthetighteningareahelpslittle,sincetheshoulderthrustisnearlyparalleltothedirectionofbindingdisplacementandthedeformationisresistedonlybythefrictionforcesarisingatthethrustfacewhentightening.
Inthemorecorrectdesigns3and4,therodhasacylindricalortaperedsectionwhichcloselyfitsthehousingholeandefficientlyimpedestransversestrictalignmentofthethreadedandplainsections,theendofthescrewmusthaveclearance.
THEbestaredesign5and6,whichgaveacylindricalortaperedfittingsectioninthehousing.INtheiscasethethreadsarecompletelyrelievedfrombendingandtakeuponlythetighteningtension.
Figure55billustratesvariousmethodsoffixingacaststandloadedwithatransverseforcetoahousing.Version7isabsolutelyincorrect:
thefasteningstudissubjectdtobendingforceandshearingforce.Version8isalittlebetter:
herethestandisalignedbytheplainstudportion.Intheimprovedversion9thestudhasacenteringcylinder,whichcloselyfitsintotheholesofthehousingandstand.Indesign11bythestandcenteringshoulder.
Illustratedinfig.55carevariousmethodsoftakingupshearingstressesinacounterbalanceunitjointloadedwithatorque.Desing12and17arewrong,andtheresttoamoreorlessdegreeprovidecorrectoperatingconditionsforbolts.
Bindingofboltsisoftentheresultoftheirincorrectpositioningrelatedtotheactingloads.Thebracketindesign22hastwoerrors:
lackinganelementtakinguptheshearstressesandthebindingoftheboltstemsduetotheoff-centreapplicationoftheaxialload.UndertheactionofforcePthebrackettendstoturnaboutpointA.Withtherelationshipspresentedinthefigure,theforceactingupomeachboltisN=P1/2b=1.7P.TheboltissubjectedtobendingbyamomentM=Nd/2wheredisthediameterofthebolthead.
Withtheflangeturning90º
theloadupontheboltbecomespracticallycentral.Sinceinthegivencaseonlyoneboltisactive,theforceappliedtotheblotstillremainsrathergreat.Theintroductionofatriangularflangeinnowayenhancesthejointstrength,astheaddedboltsdonottakepartinthework.INtherationalalternative25twoboltsareactive.TheforceactinguponrachoftheboltsisthusreducedtoN=P.Theboltsheavingisforestalledbymeansofthebracketcenteringshoulder.Indesign26thebaseareaisenlargedand,asaresult,theboltloadisreducedtoN=0.7P.
Fasteningelementsareofrenbentduetothedistortionofthesupportsurfaces