APQP质量管理计划书PPT格式课件下载.ppt

APQP质量管理计划书PPT格式课件下载.ppt

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EMSQualityControlRequirementV1.11More章调占Channing.Zhang2015-10-101.EMSPartnerQualificationConditionAnynewpartnerwillcooperatewith1MorethatthepartnermustgothroughQSAandQPAauditatthefirst,theauditwillfocusonQualityControlability,Engineeringability,Operationmanagementability,ServiceandSupport,andeachpartnerwillgivetwotimeschance,thefinalscoremustover80,otherwise1morecannotcooperateeachother.2.DesiginVerificationJudgementAnynewproductmustgothroughtheDesignVerificationReviewandJudgeby1MorebeforeEMSstarttoMP,thereviewitemsincludeDQETestresult,DFM,PreventionitemsandXVTMILreview.No.ItemsD.R.IJudgementAttachmentRemark1PreventionsActionsQA&@#@EMS2DFMActionsEMS3DesignReadiness1More&@#@EMS4DQETestResultQA&@#@EMS5XVTMIL1More&@#@EMS3.Production“OktoMP“ConditionNewproductonlypass“ProductionReadinessreview“,andget1moreauthorizedmanagerapproval,thenOEMcangoto“OktoMP“Stage,thisverificationistoensurethefactoryMan,Mechanism,Material,SOP,Facilitytogetrealready.Thereviewpersonwillinclude1moreProjectteammemberandEMSfactorytopmanager,factorymanager,Qualitymanager,engineeringmanager,PMCmanager.Thereviewchecklistisattachedasthefollowing.Allitemsmustbeclosed,then1Moreonlycanreleasethe“oktoMP“noticetoEMSfactory.ThisruleapplytoallKeypartsmanufactory【Metalparts,PlasticParts,Cable,Speaker,Battery,PCBAParts】andFinalAssemblemanufactory.4.Production“OktoShip“ConditionAfterOEMpartnergetthe“OktoMP“approvalsheetfrom1More,thenEMSpartnercangoaheadtobuildtheproduction,thetotaloutputQtymustachieve5000pcs（passFQCinspection）,inputQtycannotover10kpcsatmost,after5000pcsoutputthatEMSpartnermustgetthe“OktoShip“Approvalfrom1More,thentheproductiononlycancontinuebuildandshippingasnormal,otherwisecannotdoanyActivity.5.QualityTargetu市场退货率98%uFQC不良率500DPPMuOBA不良率300DPPM6.MaterialQualityControl-SQE【1】OEMpartnerownallpartsquality（ConsignorAssignallinclude）management.Themanagementshouldincludebutnotlimitedtosub-tiersuppliersmanagement,incomingmaterialsqualitycontrol.【2】TheOEMQualitySystemshouldincludebutnotlimitedtoSupplierQualityManagementTeamsetuptomanagecommoditysuppliersquality.TheSQEsareresponsibletosetuprequirementsforsuppliersqualitycontrolrequirements.AndweeklyreportthePartsqualityandimprovementactionsto1More.【3】TheSQEsshouldhavequalitybackground,withexperienceofsuppliersqualitymanagement,befamiliarwithcommoditiesproductionprocess,beskilledinqualitytools,besensitivetoqualitydata,andbeaggressivetodrivesub-tiersupplierscontinuousimprovement.【4】TheSQEneedearlyinvolvetotakepartindrivingmaterialsDFM,toolingDevelopment,trial-run,qualityverificationandissuecollection&@#@Solutiondriving.【5】SQEneedearlyinvolvesuppliertogethertodefinekeypartscontrolSOP,criteria,testplanandpartsOKtobuildjudgement.7.MaterialQualityControl-IQCOEMPartnerneedsetupIQCfunctionandsystemtocontrolthemateialincomingquality,asabasicrequirementfrom1MorethattheIQCneedfollowupMIL-STD-1916,VL/CL=IV,Acc=0,Rej=1samplingruletodothematerialincominginspection.ButforXVTbuildingthatthematerialneeddo100%inspection.Lot（VL/CL）2-170AAAAAAA171-288AAAAAAB289-544AAAAABC545-960AAAABCD961-1632AAABCDE1633-3072AABCDEE3073-5440ABCDEEE5441-9216BCDEEEE9217-17408CDEEEEE17409-30720DEEEEEE30721EEEEEEELotVLCLTRSampleQtyA3072128051219280321253B4096153664025696401663C51202048768320128482083D6144256010243841606424104E8192307212805121928032125WhenthebatchQtylessthanthesamplingQty,100%inspection.SampleTableSampleTable10【1】ThesupplierisrequiredtosetupInprocessqualitycontrolteamfortheProductionLinetoensuretheProductQualityandprocessrunningfollowingsystem.Toaudittheprocessexecutionandhighlightanyactivitiesbroketherules.Tomonitortheprocessyieldrate,Operators,Mechanism,Material,SOPtobeimplementedcorrectbyIPQCCheckList.【2】Asbasicrequirementfrom1morethatOEMeachoperatormustbewelltrainedandqualifiedbyOEMQE,EngineeringandLineSupervisor.AftertrainandqualifythatAllpeoplesarefixedanddedicatetobuild1Moreproduct,thesepeoplescannotchangeanytime,createtheoperatornamelistbystationandshouldbemonitorbyIPQCdaily,anyonechangeshouldreporttoQAmanagertoapprove.Thenewoperatormustbere-qualified.8.ProcessControl-IPQC119.ProcessControl-Manufacture【1】PleaseexecuteFAIondailylinestart，Pleaseensurebelowitemnoproblemexist（Man，Mechanism，Material，SOP，environment）；@#@【2】Buildaanalysisandrepairteamofprocessissue，Updatedailyrepairreport；@#@【3】Everyfixtureandtestequipmentmusthavechecklistandfull-timestaffneedcheckingbeforelinestart.（checkitemneedincludetestingspec、fixturedrivingparameters、Reli