APQP质量管理计划书PPT格式课件下载.ppt

1、 EMS Quality Control RequirementV1.11More章调占Channing.Zhang2015-10-10 1.EMS Partner Qualification ConditionAny new partner will cooperate with 1More that the partner must go through QSA and QPA audit at the first,the audit will focus on Quality Control ability,Engineering ability,Operation management

2、 ability,Service and Support,and each partner will give two times chance,the final score must over 80,otherwise 1more can not cooperate each other.2.Desigin Verification Judgement Any new product must go through the Design Verification Review and Judge by 1More before EMS start to MP,the review item

3、s include DQE Test result,DFM,Prevention items and XVT MIL review .No.Items D.R.IJudgement Attachment Remark1Preventions ActionsQA&#EMS2DFM ActionsEMS3Design Readiness1More&#EMS4DQE Test Result QA&#EMS5XVT MIL1More&#EMS 3.Production “Ok to MP“ConditionNew product only pass“Production Readiness revie

4、w“,and get 1more authorized manager approval,then OEM can go to“Ok to MP“Stage ,this verification is to ensure the factory Man,Mechanism,Material,SOP,Facility to get real ready .The review person will include 1more Project team member and EMS factory top manager,factory manager,Quality manager,engin

5、eering manager,PMC manager.The review check list is attached as the following.All items must be closed,then 1More only can release the“ok to MP“notice to EMS factory.This rule apply to all Key parts manufactory【Metal parts,Plastic Parts,Cable,Speaker,Battery,PCBA Parts】and Final Assemble manufactory

6、.4.Production “Ok to Ship“ConditionAfter OEM partner get the“Ok to MP“approval sheet from 1More,then EMS partner can go ahead to build the production,the total output Qty must achieve 5000pcs（pass FQC inspection）,input Qty can not over 10kpcs at most,after 5000pcs output that EMS partner must get th

7、e“Ok to Ship“Approval from 1More,then the production only can continue build and shipping as normal,otherwise can not do any Activity.5.Quality Target u市场退货率98%uFQC不良率500DPPMuOBA不良率300DPPM 6.Material Quality Control-SQE【1】OEM partner own all parts quality（Consign or Assign all include）management.The

8、 management should include but not limited to sub-tier suppliers management,incoming materials quality control.【2】The OEM Quality System should include but not limited to Supplier Quality Management Team set up to manage commodity suppliers quality.The SQEs are responsible to set up requirements for

9、 suppliers quality control requirements.And weekly report the Parts quality and improvement actions to 1More.【3】The SQEs should have quality background,with experience of suppliers quality management,be familiar with commodities production process,be skilled in quality tools,be sensitive to quality

10、data,and be aggressive to drive sub-tier suppliers continuous improvement.【4】The SQE need early involve to take part in driving materials DFM,tooling Development,trial-run,quality verification and issue collection&#Solution driving.【5】SQE need early involve supplier together to define key parts cont

11、rol SOP,criteria,test plan and parts OK to build judgement.7.Material Quality Control-IQCOEM Partner need set up IQC function and system to control the mateial incoming quality,as a basic requirement from 1More that the IQC need follow up MIL-STD-1916,VL/CL=IV,Acc=0,Rej=1 sampling rule to do the mat

12、erial incoming inspection.But for XVT building that the material need do 100%inspection.Lot（VL/CL）2-170AAAAAAA171-288AAAAAAB289-544AAAAABC545-960AAAABCD961-1632AAABCDE1633-3072AABCDEE3073-5440ABCDEEE5441-9216BCDEEEE9217-17408CDEEEEE17409-30720DEEEEEE 30721EEEEEEELotVL CLT RSample QtyA307212805121928

13、0321253B4096153664025696401663C51202048768320128482083D6144256010243841606424104E8192307212805121928032125When the batch Qty less than the sampling Qty,100%inspection.Sample TableSample Table10【1】The supplier is required to set up In process quality control team for the Production Line to ensure the

14、 Product Quality and process running following system.To audit the process execution and highlight any activities broke the rules.To monitor the process yield rate,Operators,Mechanism,Material,SOP to be implemented correct by IPQC Check List.【2】As basic requirement from 1more that OEM each operator

15、must be well trained and qualified by OEM QE,Engineering and Line Supervisor.After train and qualify that All peoples are fixed and dedicate to build 1More product,these peoples can not change anytime,create the operator name list by station and should be monitor by IPQC daily,anyone change should r

16、eport to QA manager to approve.The new operator must be re-qualified.8.Process Control-IPQC11 9.Process Control-Manufacture【1】Please execute FAI on daily line start，Please ensure below item no problem exist（Man，Mechanism，Material，SOP，environment）；#【2】Build a analysis and repair team of process issue，Update daily repair report；#【3】Every fixture and test equipment must have check list and full-time staff need checking before line start.（check item need include testing spec、fixture driving parameters、Reli