2N563RevA031 Dell Fan Qual Spec.docx
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2N563RevA031DellFanQualSpec
Tohidethetemplateinstructions,select“Tool”,“Options”,“View”tab,removecheckin“HiddenText”.Re-check“HiddenText”toviewtheinstructions.Similarly,select“Tools”,“Options”,“Print”tabandcheck,orremovechecktoprintornotprinttheinstructionsonthedocument.Pleasesubmitthedocumentwiththetemplateinstructionshidden.
DONOTREFORMATTHISTEMPLATE!
Oncetheinstructionsarehidden,thedocumentparagraphswillaligncorrectlyonthepages.
DellControlledPrint
EngineeringSpecification,
AxialFansandBlowers
TypeinthetitleoftheDellSpecificationoverthewords“SpecificationTitle”.TypeintheSpecificationNumber&Revisiontotherightofthecolon,PartNumbertotherightofthecolonifapplicable–ifnotdeletethatrow,AuthorandOwnertotherightofthecolon.If“PreviousOwner”informationapplies,typeinthePreviousOwnertotherightofthecolon,otherwise,deletethatrow.
SPEC,FAN
SpecificationNumber:
2N563
Revision:
A03
Authors:
Shields,Artman,McMillan,Smith,Sohaney,Mishra,Thiessen,Tunks,Coxe,Taylor,andSiba
Owner:
Shields
Forinitialapprovalofthedocument,typeintheappropriateApprovalAuthoritiesandobtaintheirapprovalfortheinitialreleasedrevisionalongwiththedateapproved.
ApprovalAuthorities
ApprovalSignatures
Revision
DateApproved
PortThermal-Acoustical
MarkRehmann/MikeHeatly/JohnHarrington/RichSohaney
A02
05/10/04
DTThermal-Acoustical
JamesShields/JeffDemoss/RobertHrehor
“
05/10/04
EnterpriseThermal-Acoustical
PaulArtman/ChrisE.Peterson
“
05/10/04
DTMechanicalEng
DonCurlee
“
ElectricalEng
SteveBrame/AnnePettingill
“
05/10/04
PortMechanicalEng
Illingworth/Langerhans
“
DTandPortReliability
Mishra
“
05/10/04
Shock/Vibration
Miller
“
Regulatory–EMC
Worley
“
05/10/04
Regulatory-Safety
Worley
“
05/10/04
SupplierQualityEng
McMillan
“
05/10/04
PROPRIETARYNOTE
ThisitemisthepropertyofDellComputerCorp.,Austin,Texasandcontainsconfidentialandtradesecretinformation.ThisitemmaynotbetransferredfromthecustodyofDellComputerCorp.,exceptasauthorizedbyDellComputerCorp.andthenonlybyway
ofloanforlimitedpurposes.ItmustnotbereproducedinwholeorinpartandmustbereturnedtoDellComputerCorp.uponrequestandinalleventsuponcompletionofthepurposeoftheloan.NeitherthisitemnortheinformationitcontainsmaybeusedbyordisclosedtopersonsnothavinganeedforsuchuseordisclosureconsistentwiththepurposetotheloanwithoutpriorwrittenconsentofDellComputercorporation.
DoubleclickintheHeaderandtypeinthetitleofthedocument(bolded)totherightoftheword“Title”.Similarly,typeintheNumberofthedocumentandRevision(bothnon-bolded)andclosetheHeader.Thefooterdoesnotrequireanyactionotherthanenteringasupercededdocumentnumberifapplicable.
AFTERyouaredonecomposingthedocument,select“Insert”,“IndexandTables”,“TableofContents”,thenselect“Formal”format&showlevel“3”orlevel“2”orlevel“4”andOKtocreatethetableofcontents.ParagraphtitlesandsubtitlesMUSTBEformattedwiththeappropriate“Heading”formats,seeparagraph3,toautomaticallycreatetheTableofContents.
TableofContents
EngineeringSpecification,1
AxialFansandBlowers1
1.RevisionHistory4
2.0Introduction5
2.1Purpose/Objective5
2.2Scope5
2.2.1GeneralCriterion5
2.2.2DefaultCriterion5
2.3Definitions5
2.4References7
3.0DevelopmentandFinalApprovalRequirements8
3.1DesignSpecification8
3.2SampleSubmittals8
3.3EngineeringApproval8
3.4ProductionApproval8
4.0ProductionMarkings9
4.1MinimumMarkingRequirements9
4.2PPIDlabels9
5.0PostProductionApprovalDesign/ManufacturingChanges10
5.1Design/ComponentChanges10
5.2ManufacturingSiteChange10
6.0EngineeringQualityAssurance11
7.0AirflowPerformance(TheFPSsupersedesthespecificationsshownbelow)11
7.1AirFlowvs.Pressure11
7.2ThermalSpeedControl11
7.3HighFrequencyPulseWidthModulation11
7.4DirectInputVoltageSpeedControl12
8.0MechanicalPackage12
8.1Dimensions12
8.3RestrictedMaterial/LeadFreeRequirements:
12
8.4FanBalanceRequirements13
8.5PackageGeometry14
8.6ConnectorWireInsulationColor15
9.0AcousticalPerformance16
10.0Reliability16
11.0FanElectricalPerformance16
11.1SupplierRequirementsandDeliverables16
12.0Regulatory17
12.1ProductSafety17
12.2ElectricalSafetyStandards18
12.3RequiredAgencyApprovals18
12.4RequiredDocumentation18
12.5ElectromagneticCompatibility(EMC)19
13.0ShockandVibration19
13.1Facilities,TestEquipment,andTestCriteria19
14.0PPAP20
15.0FanBOM21
AlldocumentsMUSTcontaintheRevisionHistorytablelabeledasparagraph1.Anentryshallbemadefortheinitialreleasetocallouttherev,ECOnumberanddescription(enter“InitialRelease”).TheApprovedandDatefieldsfortheinitialreleaseshallbereflectthesameinfoasthe1stpage.ThisisverysimilartothemethodusedforDellEngineeringDrawings.Forarevisiontothedocument,completealltheRevisionHistoryentries.SummarizetheRevisionDescription,keepingitasclearandconciseaspossibleandensurethatthetableonlyoccupies1pageafterthetemplateinstructionsarehidden.Obtainthenamesoftheapprovalauthoritiesalongwiththedate.THISISTHEAPPROVALOFAREVISIONTOTHEDOCUMENT,similartohowDellprocessesrevisionstodrawings.DONOTALTERORREMOVETHEINITIALAPPROVALSONTHE1STPAGE.Normally,approvalsforrevisionsshouldbethesameindividual’sthatapprovedthedocument‘sinitialrelease.Pleasewrapmultiplerevisionapprovalinitialskeepingthemwithintheboundarylinesfortherowoftherevisionbeingapproved.
1.RevisionHistory
Rev.
ECO#
RevisionDescription
Approved
Date
A00-00
133101
Reviseportableelectricalsection;addsomedefinitions
R.Langerhans
11/20/02
A01
146612
Revisedesktopelectricalsection
SteveBrame
05/06/03
A02
163317
ReviseAirflow,Mechanical,Acoustical,Electrical,Reliability,Regulatory,andShock&Vibrationsections
J.Shields
05/10/04
A03
184992
Design,Development,andQualityAssurancesectionsadded.AllA02sectionsarerevised.
J.Shields
07/05/05
2.0Introduction
2.1Purpose/Objective
∙Thisdocumentdefinesthegeneralengineeringspecifications,productacceptancecriteria,andthecomplementaryengineeringspecificationstobeprovidedonengineeringdrawingsforspecificfanandblowercomponents.ThedocumentshallbespecifiedonengineeringdrawingsandsuppliedtovendorsandOEMsupplierstoprovideacceptancecriteria.
∙Forsimplicity,axialfansandblower(s)willbeinclusivelyreferredtoasfan(s).
Thissub-paragraphshallexplaintheintentofthedocument.Anyobjectivescanalsobedescribedhere.Ifobjectivesarenotapplicable,thenomittheword“Objective”fromthetitle.
2.2Scope
2.2.1GeneralCriterion
∙Thisdocumentislimitedtofansintendedforuseindesktops,portables,workstations,andservers.
∙Thisspecificationislimitedtodefinableperformancecriteriaandphysicalconfigurationintheengineeringareasofmechanical,thermalacoustical,electrical,reliability,shock/vibration,andregulatory.Specificationforareasofcombinedperformanceshallalsobeincluded.Productspecificdetailsshallbeexternallyreferencedtocomplementaryengineeringdrawings.
∙ThisdocumentsscopedoesNOTincludecriteriaspecifyingtestproceduresormanufacturingprocess.Testprocessmethodsandmanufacturingdetailsshallbespecifiedbyexternalreference.
2.2.2DefaultCriterion
∙Whereneithertheengineeringdrawingnorthisdocumentestablishapassfailcriterionforagivencharacteristicorperformancepoint,thecomponentshallbevalidatedbyDellengineeringforconformancetosystemlevelspecificapplication,generalizedpassfailbeingestablishedbytheresponsibleDellEngineer.Thisdefaultcriterionshallbeappliedtoexistingproducts(grandfatherrule)duringtheprocessofadoptionofthisspecuntilallapplicableproductsarefullydefinedonengineeringdrawingsorthisspecification.
Thissub-paragraphshallexplaintherangeofapplicationofthematerialcontainedinthedocument.
Thissub-paragraphshalllistallotherdocumentsreferencedinthecontentofthisdocument.Iftherearenoreferences,type“None”asthetestforthisparagraph.
2.3Definitions
∙Fan–Devicetomoveairviarotarybladeswheremotionofairisperpendiculartoaxisofdevicerotation.
∙Blower–Devicetomoveairviarotarybladeswheremotionofairisparalleltoaxisofofdevicerotation.
∙BOM–Acronym:
BillofMaterials
∙ASL–Acronym:
ApprovedSupplierList
∙FPS–Acronym:
FanPartSpecification
∙QPA–Acronym:
QualityProcessAudit
∙QSA–Acronym:
QualitySupplierAudit
∙AQP–Acronym:
ApprovedQualityPlan
∙GSQM–Acronym:
GlobalSupplyQualityManager
∙PPID–Acronym:
ProductionPartIdentification
∙RPM–Acronym:
RevolutionsPerMinute,unitofmeasure
∙CFM-Acronym:
CubicFeetperMinute,unitofmeasure
∙MTBF-Acronym:
MeanTimeBetweenFailure,unitofmeasure
∙FG–Acronym:
FloatingGate,describestachometersignalinsomefans
∙PWM–Acronym:
PulseWidthModulation,canbeusedtocontrolfanspeed
∙PDR–Acronym:
PreliminaryDesignReview
∙FDR–Acronym:
FinalDesignReview
∙OEM–Acronym:
OriginalEquipmentManufacturer
∙GR&R–Acronym:
GageReliabilityandRepeatability
∙SPC–Acronym:
StatisticalProcessControl
∙Cpk–Acronym:
ProcessCapabilityIndex
∙ECR–Acronym:
EngineeringChangeRequest
∙F