Service Document S63 Overall.docx

Service Document S63 Overall.docx

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ServiceDocumentS63Overall

ServicingS63

1.EnterServicemode

a.GototheExtrasmenuandselectoptions.

b.Changeuserlevelfromstandardusertoservice

c.Enterpassword（LPKFinallcapitalletters）

d.PressOK.

e.PressOK.

f.PressOKonthemainpage.

2.

Settableheight

a.RemovetheFICAboard

i.Movemachinetothepauseposition.

ii.PhysicallyremovetheFICAboard.

1.Loosenandremovethefour（4）flatheadscrews.

2.Loosenandremovethetwo

（2）T20torxscrews.

3.RemovetheFICAboardfromthealuminumtabletop.

iii.Gotothemachiningmenuandselectservice.

iv.Pressthemachinesettingsbutton.

v.

LookundertheMaterialsettings.

vi.ChangetheIsMKHPPlateMountedfromTruetoFalse.

vii.PressOK.

b.

Pressthemachinesetupdialoguebutton.

c.Select“TeachTableHeight”（Step2）

Note:

Machinewillmoveautomaticallytothedefaultposition.

d.

ManuallysteptheheaddownintheZaxisuntilthebottomoftheblackfoottouchesthetopofthealuminumtabletop.

e.Press“AcceptcurrentZpositionastableheight”

f.

InstallFICAboard.

i.Movemillingheadtothepauseposition.

ii.PhysicallyinstallFICAplate.

1.PlacetheFICAplateontothetabletop.

2.Insertandtightenthetwo

（2）T20torxscrews.

3.Insertandtightenthefour（4）flatheadscrews.

iii.Gotothemachiningmenuandselectservice.

iv.Pressthemachinesettingsbutton.

v.

LookundertheMaterialsettings.

vi.ChangetheIsMKHPPlateMountedfromFalsetoTrue.

3.

PressOK.DrillSetPins

a.Loada2.95mmdrillintothemillinghead.

b.Gotothemachiningmenuandselectservice.

c.Pressthemachinesetupdialoguebutton.

d.

Select“DrillReferenceHole”（Step11）

e.Select“DrillBothReferenceholes”

Note:

Machinewillthenmovetothehomepositionanddrillthefirsthole.

Thenthemachinewillmovetotheexchangeposition.Removetheredstripdebrisoffofthedrillbitandpressokonthepopupscreenthatappeared.

INSERTPICTURE

Themachinewillthenmove295mmtotherightanddrillthenextholelocation.Afterdrillingthehole,themachinewillmovetotheexchangepositionsothatyoucanremovethedebrisfromthetool.

INSERTPICTURE

f.Pressok.

4.SetCameraoffset

a.Setcameraexposuresettings.

i.Gotothecameramenuandselectoptions,thensettings.

ii.Enabletheautoexposure.

iii.Enabletheautowhitebalance.

iv.Closewindow.

b.Loada1.0mmspiraldrillintothemillinghead.

c.

Gotothemachiningmenuandselectservice.

d.Pressthemachinesetupdialoguebutton.

e.

Pressthe“TeachCameraSettings”（Step4）button.

Note:

Themachinewillautomaticallymovetothedefaultposition.

f.Ifnecessary,movethemachineintheXandYaxis.

g.

Pressthe“Drillholeforoffset”button.

Note:

Machinewillthendrilltheholeandmoveintocameraviewandfocusonthehole.Themachinewillalsofindtheholeandmeasureitslocation.

h.Pressthe“Acceptcurrentposition”button.

5.Alignthetoolbar.

a.Pressthe“TeachToolbarPositions”（Step5）button.

Note:

Themachinewillthenmovetoposition1andgotocameraviewandfocusonthealignmenthole.

b.Movethemachineheadsothatthecameratargetislinedupwiththeouterdiameterofthehole.

c.

Press“Setcamerapositionoffirsttoolposition.”

Note:

Themachinewillthenmovetoposition15andgotocameraviewandfocusonthealignmenthole.

d.Press“Setcamerapositionoflasttoolposition”.

Note:

Machinewillthengotoeachindividualtoolpositionandreadinthealignmenthole.

e.Repeatthecameraalignmentthatwasperformedforthefirstalignmenthole.

f.Pressthe“SaveandClose”button.

6.Verifytoolbaralignment

a.Loadtoolsintoeachtoolposition.

b.GototheMachiningmenuandselectservice.

c.PresstheMachineSetupDialoguebutton.

d.

Pressthe“CheckToolHolderPositions”（Step6）button.

e.Pressthe“Execute”button.

Note:

Machinewillthempickupthetoolsineachtoolpositions.

f.Afteronecompletecycleiscomplete,pressthestopbutton.

Note:

LPKFrecommendsthatyoucompletethiscyclethree（3）times.

g.Closethewindow.

7.CalibrateDepthSettingRamp

a.Loadmillingbitsintotoolbar.

i.Gotothetoolboxdialogue.

ii.Loada0.1mmMicroCutterintoposition1,a0.2mmuniversalcutterintoposition2anda1.0mmendmillintoposition3.

Note:

Toolsmustbebrandnew.

iii.Pressok.

b.GototheMachiningmenuandselectservice.

c.Pressthesetupmachinedialoguebutton.

d.

Pressthe“TeachMillingWidthAdjuster”（Step7）button.

e.Press“TeachMicrocutter”

Note:

Machinewillthenpickupthemicrocutterfromposition1andsetthedepthatposition55onthetoolramp.Afterwards,themachinewillmillalineandfocusonthelinethroughthecameraandmeasurethewidth.

f.Ifalinewasmilled,presstheacceptbutton.

g.Ifalinewasnotmilled,pressthenolinewasmilledbutton.

Note:

Ifyoupressedtheacceptbutton,themachinewillreturnthetooltothetoolbarandpickitbackupandmillasecondline.

h.Repeatuntilthemachinehasestablishedthemillingdepthfortheupperandlowerlimitsofthetool.

i.Press“yes”ontheverificationscreen.

j.

Press“TeachUniversalCutter”

k.ThiswillrepeatthesameprocessastheMicrocutter.

l.Press“TeachEndMill”

Note:

Machinewillthenputtheuniversalcutterawayandpickupthe1.0mmendmill.Afterwards,itwillmill3linesinarowandmovetothepauseposition.

Note:

Thereisnomeasuringofthemillingwidththatwaspreviouslyusedwiththemicrocutteranduniversalcutter.Anerrorisexpectedfora“cylindricaltool.”

m.Measurethedepthofthemillingwithasetofcalipers.

n.Placethemeasureddistanceintothemicrometerfieldandpress“useenteredvalue”.

Note:

Machinewillthenplacethetoolbackintothetoolbar,pickitupandmovetoanotherspotonthecalibrationrampandmillanothersetofthreelines.

o.Repeatuntiltheentirerangeoftheboardthicknesshasbeencompleted.

p.Pressthewritetomachine（Step14）button.