DEP 336605ELECTRICAL VARIABLE SPEED DRIVE SYSTEMS TR.docx
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DEP336605ELECTRICALVARIABLESPEEDDRIVESYSTEMSTR
DEP33.66.05.33-CSPCOctober2001TECHNICALSPECIFICATION
CNOOCANDSHELLPETROCHEMICALSCOMPLEXPROJECT
ELECTRICALVARIABLESPEEDDRIVESYSTEMS
DEP33.66.05.33-CSPC
November2001
******ThisDEPhasbeenamendedtobeprojectspecificandisbasedonDEP 33.66.05.33Gen.,datedMarch1995.
RevisionstotheoriginalDEParehighlightedbyunderliningnewtextandstrikingthroughdeletedtext******
DESIGNANDENGINEERINGPRACTICE
Thisdocumentisrestricted.NeitherthewholenoranypartofthisdocumentmaybedisclosedtoanythirdpartywithoutthepriorwrittenconsentofShellGlobalSolutionsInternationalB.V.andShellInternationalExplorationandProductionB.V.,TheNetherlands.Thecopyrightofthisdocumentisvestedinthesecompanies.Allrightsreserved.Neitherthewholenoranypartofthisdocumentmaybereproduced,storedinanyretrievalsystemortransmittedinanyformorbyanymeans(electronic,mechanical,reprographic,recordingorotherwise)withoutthepriorwrittenconsentofthecopyrightowners.
PREFACE
DEPs(DesignandEngineeringPractice)publicationsreflecttheviews,atthetimeofpublication,of:
ShellGlobalSolutionsInternationalB.V.(ShellGSI)
and
ShellInternationalExplorationandProductionB.V.(SIEP)
and
ShellInternationalChemicalsB.V.(SIC)
and
otherServiceCompanies.
Theyarebasedontheexperienceacquiredduringtheirinvolvementwiththedesign,construction,operationandmaintenanceofprocessingunitsandfacilities,andtheyaresupplementedwiththeexperienceofGroupOperatingcompanies.Whereappropriatetheyarebasedon,orreferenceismadeto,international,regional,nationalandindustrystandards.
TheobjectiveistosettherecommendedstandardforgooddesignandengineeringpracticeappliedbyGroupcompaniesoperatinganoilrefinery,gashandlinginstallation,chemicalplant,oilandgasproductionfacility,oranyothersuchfacility,andtherebytoachievemaximumtechnicalandeconomicbenefitfromstandardization.
Theinformationsetforthinthesepublicationsisprovidedtousersfortheirconsiderationanddecisiontoimplement.ThisisofparticularimportancewhereDEPsmaynotcovereveryrequirementordiversityofconditionateachlocality.ThesystemofDEPsisexpectedtobesufficientlyflexibletoallowindividualoperatingcompaniestoadapttheinformationsetforthinDEPstotheirownenvironmentandrequirements.
WhenContractorsorManufacturers/SuppliersuseDEPstheyshallbesolelyresponsibleforthequalityofworkandtheattainmentoftherequireddesignandengineeringstandards.Inparticular,forthoserequirementsnotspecificallycovered,thePrincipalwillexpectthemtofollowthosedesignandengineeringpracticeswhichwillachievethesamelevelofintegrityasreflectedintheDEPs.Ifindoubt,theContractororManufacturer/Suppliershall,withoutdetractingfromhisownresponsibility,consultthePrincipaloritstechnicaladvisor.
TherighttouseDEPsisgrantedbyShellGSI,SIEPorSIC,inmostcasesunderServiceAgreementsprimarilywithcompaniesoftheRoyalDutch/ShellGroupandothercompaniesreceivingtechnicaladviceandservicesfromShell GSI,SIEP,SICoranotherGroupServiceCompany.Consequently,threecategoriesofusersofDEPscanbedistinguished:
1)OperatingcompanieshavingaServiceAgreementwithShellGSI,SIEP,SICorotherServiceCompany.TheuseofDEPsbytheseoperatingcompaniesissubjectinallrespectstothetermsandconditionsoftherelevantServiceAgreement.
2)OtherpartieswhoareauthorizedtouseDEPssubjecttoappropriatecontractualarrangements(whetheraspartofaServiceAgreementorotherwise).
3)Contractors/subcontractorsandManufacturers/Suppliersunderacontractwithusersreferredtounder1)or2)whichrequiresthattendersforprojects,materialssuppliedor-generally-workperformedonbehalfofthesaiduserscomplywiththerelevantstandards.
Subjecttoanyparticulartermsandconditionsasmaybesetforthinspecificagreementswithusers,ShellGSI,SIEPandSICdisclaimanyliabilityofwhatsoevernatureforanydamage(includinginjuryordeath)sufferedbyanycompanyorpersonwhomsoeverasaresultoforinconnectionwiththeuse,applicationorimplementationofanyDEP,combinationofDEPsoranypartthereof,evenifitiswhollyorpartlycausedbynegligenceonthepartofShellGSI,SIEPorotherServiceCompany.ThebenefitofthisdisclaimershallinureinallrespectstoShellGSI,SIEP,SICand/oranycompanyaffiliatedtothesecompaniesthatmayissueDEPsorrequiretheuseofDEPs.
Withoutprejudicetoanyspecifictermsinrespectofconfidentialityunderrelevantcontractualarrangements,DEPsshallnot,withoutthepriorwrittenconsentofShellGSIandSIEP,bedisclosedbyuserstoanycompanyorpersonwhomsoeverandtheDEPsshallbeusedexclusivelyforthepurposeforwhichtheyhavebeenprovidedtotheuser.Theyshallbereturnedafteruse,includinganycopieswhichshallonlybemadebyuserswiththeexpresspriorwrittenconsentofShellGSI,SIEPorSIC.ThecopyrightofDEPsvestsinShellGSIandSIEP.UsersshallarrangeforDEPstobeheldinsafecustodyandShellGSI,SIEPorSICmayatanytimerequireinformationsatisfactorytotheminordertoascertainhowusersimplementthisrequirement.
AlladministrativequeriesshouldbedirectedtotheDEPAdministratorinShellGSI.
TABLEOFCONTENTS
1.INTRODUCTION6
1.1SCOPE6
1.2DISTRIBUTION,INTENDEDUSEANDREGULATORYCONSIDERATIONS6
1.3DEFINITIONS7
1.4CROSS-REFERENCES9
2.GENERAL10
2.1INFORMATIONFORTHEPRINCIPAL10
2.2SCOPEOFSUPPLY10
2.3RESPONSIBILITY10
2.4PRE-ORDERINGMEETING11
3.STATEMENTOFCOMPLIANCE12
4.BASICREQUIREMENTSOFTHEVSDS13
4.1SITECONDITIONS13
4.2DEGREEOFPROTECTION14
4.3RATINGS15
4.4ELECTRICALSUPPLYSYSTEM15
4.5INFORMATIONTOBESUBMITTEDWITHTHEQUOTATION16
5.PERFORMANCEREQUIREMENTSOFTHEVSDS17
5.1GENERAL17
5.2SYSTEMCONTROL17
5.3NUMBEROFSEQUENTIALSTARTS19
5.4TRANSIENTTORQUES19
5.5RUNNINGUPTIME(RT)19
5.6TOTALRUNNINGUPTIME20
5.7TEMPERATURELIMITATIONS20
5.8CRITICALSPEEDS20
5.9HARMONICSATTHELINESIDE20
5.10ELECTROMAGNETICCOMPATIBILITY21
5.11PULSATINGTORQUES21
5.12PULSATINGCURRENTS21
6.CONSTRUCTIONREQUIREMENTSOFTHEVSDS22
6.1GENERAL22
6.2COMPONENTIDENTIFICATION22
7.CONVERTERTRANSFORMER23
7.1GENERAL23
7.2TEMPERATUREDETECTORS23
7.3IMPEDANCE23
7.4HARMONICS23
7.5CONSTRUCTIONREQUIREMENTS23
7.6NOISE23
7.7MASS23
7.8RATINGPLATE23
8.REACTOR(S)25
8.1GENERAL25
8.2HARMONICS25
8.3TEMPERATUREDETECTORS25
8.4NOISE25
8.5MASS25
8.6RATINGPLATE25
8.7LOCATION26
9.CONVERTER27
9.1CONVERTERELEMENTS27
9.2RATINGOFTHECONVERTERELEMENTS28
9.3TRANSIENTSINSTHEOUTPUTVOLTAGEOFTHECONVERTER29
9.4NOISE30
9.5CABLING/SECONDARYWIRING31
9.6EARTHING32
9.7MARKINGOFTHECONVERTERCOMPONENTS33
9.8CONVERTERCABINETS34
9.9SYSTEMCONTROL,PROTECTIONANDALARMEQUIPMENT35
9.10MASS38
9.11RATINGPLATES39
10.MOTOROFTHEVSDS40
10.1GENERAL40
10.2VIBRATION(5.9)40
10.3NOISELIMITS(5.10)41
10.4PULSATINGSTATORCURRENT(5.11)41
10.5WINDINGS(6.3)41
10.6STATORCORE41
10.7TERMINALBOX(6.4)41
10.8ROTORANDFANS(6.6)42
10.9TEMPERATUREDETECTOR(6.7.1)42
10.10AUXILIARYDEVICESFORWATER-COOLEDMOTORS(6.7.2)42
10.11BEARINGS(6.8)42
10.12ADDITIONALREQUIREMENTSFORMOTORSINZONE1(8.0)42
10.13ADDITIONALREQUIREMENTSFORHIGHSPEEDMOTORS42
10.14MASS42
10.15RATINGPLATE(6.10)43
11.SPAREPARTS,INSTALLATIONMATERIALSANDINSTRUCTIONS44
12.ASSEMBLYANDSPECIALTOOLSFORTHEVSDS45
13.DOCUMENTSFORTHEVSDS46
13.1GENERAL46
13.2TECHNICALINFORMATION46
13.3TESTREPORTS46
14.INSPECTIONANDTESTSOFTHEVSDS47
14.1PRODUCTIONTESTS47
14.2FINALTESTS47
14.3PERFORMANCETESTS47
14.4ROUTINETESTS47
14.5SPECIALTESTS47
14.6STRINGTESTWITHDRIVENEQUIPMENT47
15.TESTSPECIFICATION48
15.1PERFORMANCETESTS48
15.2ROUTINETESTS50
15.3PERFORMANCEVALUES50
16.REFERENCES51
APPENDICES
APPENDIX1DATATOBESUBMITTED54
APPENDIX2TYPICALBLOCKDIAGRAMS55
APPENDIX3TYPICALLOWVOLTAGEVSDS56
APPENDIX4TYPICALVSDSWITHHVSUPPLYSWITCHEDBYCONTACTOR57
APPENDIX5TYPICALVSDSWITHHVSUPPLYSWITCHEDBYCIRCUITBREAKER58
APPENDIX6TYPICALLOWVOLTAGEVSDSFORMULTI-MOTORDRIVE59
APPENDIX7TYPICALVOLTAGEWAVEFORMS60
APPENDIX8TYPICALCONVERTERINSTALLATIONAIRTOLIQUIDCOOLED61
APPENDIX9TYPICALARRANGEMENTOFALIQUIDCOOLINGSYSTEM62
APPENDIX10TYPICALARRANGEMENT63
APPENDIX11DISPENSATIONSFORVSDSWITHLVCONVERTER64
1.INTRODUCTION
1.1SCOPE
ThisDEPgivestheminimumrequirementsfordesignandmanufacturingofdirect-coupledelectricalvariablespeeddrivesystems(VSDSs).
ThisDEPmayalsobeappliedtogenerationunitswithgeneratorsoperatingatvariablespeedsandfeedingintoanelectricalsystemwithaconstantfrequency.
AVSDScomprisestheelectricmotor,theconverterwithitscontrolandprotectionequipment,and,wherespecifiedintherequisition,alsothesupplytransformer,harmonicfilters,andexternalheat-exchanger.
Forpurchasing,thisDEPshallbeusedinconjunctionwiththerequisition.
IndividualcomponentsformingpartoftheVSDSshallcomplywithDEP 33.65.40.31CSPC,DEP 33.66.05.31CSPC,andIEC146,withallmodificationsasspecifiedinthisDEP.RequirementsdeviatingfromoradditionaltothoseofthisDEPwillbegivenforeachindividualcaseintherequisitionororder.
ItshouldbenotedthatthisDEPhasbeenwrittentobeappliedtoallVSDSirrespectiveofdutyorsizetop