机械设计类英文文献及翻译.docx

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机械设计类英文文献及翻译

TheSunflowerSeedHullerandOilPress

ByJeffCox

--from OrganicGardening,April1979,RodalePress

IN2,500SQUAREFEET,afamilyoffourcangroweachyearenoughsunflowerseedtoproducethreegallonsofhomemadevegetableoilsuitableforsaladsorcookingand20poundsofnutritious,dehulledseed—-withenoughbrokenseedsleftovertofeedawinter'sworthofbirds.Theproblem,heretofore,withsunflowerseedswasthedifficultyofdehullingthemathome,andthelackofadeviceforexpressingoilfromtheseeds.Aboutsixmonthsago,wedecidedtochangeallthat.Thejobwastofindoutwhomakesasunflowerseeddehullerortodeviseoneifnoneweremanufactured。

Andtoeitherlocateahome—scaleoilseedpressordeviseone.Nomeantask.OurresearchestookusfromNorthDakota——hubofcommercialsunfloweractivityinthenation——toasearchofthefilesintheU.S.PatentOffice,withstopsinbetween。

Weturnedupalotofbigmachinery,discoveredhowdifficultitistobuyreallypure,unrefinedvegetableoils,butfoundnosmall—scaleequipmenttodehullsunflowersorpressouttheiroil。

Thekeytosuccess,however,wasonourdeskthewholetime。

Inspring1977,AugustKormierhadsubmittedafree—lancearticledescribinghowheusedaCoronagrainmilltodehullhissunflowerseeds,andhisvacuumcleanerexhausthosetoblowthehullsoffthekernels.Asecondseparationfloatedofftheremaininghulls,leavingacleanproduct。

We’dtriedit,butbecausesomekernelswerecrackedandtheprocessinvolveddrying,wehadn'tbeensatisfied.NowwefeltthebestapproachwastobeginagainwithwhatwelearnedfromMr。

Kormierandrefineit.StaffEditorDianaBranchandHomeWorkplaceEditorJimEldonworkedwithanumberofhand—andelectric—poweredgrainmills。

WhiletheCoronadidapassablejob,theygotthebestresultswiththeC。

S。

Bell#60handmillandtheMarathonUniMill,whichismotor—driven.”Icouldn’tbelievemyeyesthefirsttimeItriedtheMarathon,"Dianasays。

”Iopenedthestonesto1/8thinch,andoutcameabinfullofwholekernelsandhullssplitrightattheseams.Whatathrillthatwas!

”Shefoundthatbystartingatthewidestsetting,andgraduallynarrowingtheopening,almosteveryseedwasdehulled。

Thestonescrackthehullsopen,thenrubthemtoencouragetheseedawayfromthefibrouslining。

TheBellhandmillworkedalmostaswell.”Aslongasthestonesopenatleastaswideasthewidestunhulledseed,anymillwillwork,”shesays.Becausetheseedslipsthroughthemillonitsflatside,gradingisanimportantsteptotakebeforedehulling。

Wemadethreesizingboxes。

Thefirstis1/4—inchhardwarecloth[wirescreen]。

Thesecondistwolayersof1/4-inchcloth,movedslightlyaparttonarrowtheopeninginonedirection,andthethirdistwolayersofscreenadjustedtomakeastill-smalleropening.Sincethesmallestunhulledseedsareaboutthesizeofthelargesthulledkernels,thegradingsteppreventstheseundersizedseedsfrompassingthroughunhulled.Processedtogetherataclosersetting,thesmallestseedshulledout。

JimEldon'sworkshopislitteredwithstrange-lookingpiecesofapparatus。

Theyrepresentinitialattemptstobuildaworkablewinnowingbox,usingKormier'svacuumexhaustideaforasourceofair.Jim,FredMatlackandDianafinallymadeaboxwithaPlexiglasfront,throughwhichtheycouldobservewhatwashappening.Theycutaholeinthebackoftheboxwithaslidingcovertoregulatetheairpressure,andfiddledwithvariousarrangementsofbaffles。

Theresultwasastreamofhullsexitingthroughoneholewhilethekernelsfelltothebottomofthebox。

Nowtheywerereadytotryafive-poundsampleofunhulledsunflowerseedstoseehowmuchtheycouldrecover.Thefivepoundsweregradedanddehulled,thenwinnowed。

Wegotaboutonehullforeverytenkernelsinthefinal,winnowedproduct.Theseareeasilypickedout。

Theyusuallycontainkernelsstillheldbehindthefibrousstringsofthehull.Theirweightpreventsthemfromblowingoutwiththeemptyhulls。

Wefoundthatbug—eatenseedsdoblowawaywiththechaff,whichwasabonusforcleanlinessofthefinalproduct.Tossthehullstothebirds,whowillfindbrokenseedsamongthem.Startingwith80ouncesofunhulledseed,weendedupwith41-1/4ouncesofediblewholeseeds,1.8ouncesofdamagedseedssuitableforanimalfeed,and36.6ouncesofhulls。

Ittookusaboutanhour.Notbad。

Sunflowerseedsstoreperfectlyinthehulls,buttheydeterioratemorerapidlywhenshelledout。

Thegrainmilldehullerandwinnowingboxgivethegardenerawaytohavethefreshestpossibleseedsforeatingatalltimesoftheyear.Withtheconstructionofonemorepieceofequipment-—theoilpress-—hecanhaveabsolutelyfresh,unrefined,polyunsaturatedsunfloweroilforsalads,mayonnaiseandcooking.

Mostlight,refinedvegetableoilshavebeenextractedusinghexane,aformofnaphtha.Theoilisthenheatedtoboiloffthehexane。

Lyeisdumpedintoit.It’swashedwithsteam,thenheatedtoremoveodorsandtastebeforebeinglacedwithpreservativesandstabilizers.Itmayfeeloilyinthemouth,butyoumightaswelltasteair.Nosowithfresh-madesunfloweroil-—it'sdeliciouslyyetsubtlynuttyinflavor,addingunsurpassedflavortosalads.There'sgoodreasontobelievethatsunfloweroilmaybecomethe#1vegetableoilintheU。

S.inafewyears。

It'salready#1inhealth-consciousEurope。

Cornoilhasalreadycaughtonhereforhealthreasons,andsunfloweroilissomuchbetter。

Sunfloweroil's70percentpolyunsaturateisjustundersafflower,withcornoilbringinguptherearwith55percent。

Andsunflowersyield40percentoil,soybeansonly20percent。

Ouroilpressisrelativelysimple,butitmustbeweldedtogether。

Checktheconstructiondirectionsfordetails.Thepressconsistsofaweldedtubularframewhichacceptsathree—tonhydraulicjack.Youmayalreadyhaveone.Ifnot,itcanbepurchasedatmostautoandhardwarestoresforabout$16.Ametalcanisterwithholesdrilledinitssidesandoneendweldedshutholdsthemashedsunflowerseeds.Apistonisinsertedinthecanisterandtheninvertedandslippedoverapedestalontheframe.Thejackissetinplace,andthepressuregraduallyincreasedoverhalfanhour.Theoildripsfromthesidesofthecanisterintoatray——thebottomofaplasticjugslippedoverthepedestalworksfine--whichemptiestheoilintoacup。

Youcanfiltertheoilwithacoffeefiltertoremovepiecesofseedandotherfineparticlesthatwouldburniftheoilwereusedforcooking。

Ifit'sforsaladsormayonnaise,there’snoneedtofilterit。

Wefirsttriedusing"confectionary”sunflowerseedsforoil.Thesearetheregulareatingkernelswe’reusedtoseeing.Theygivelessthanhalfasmuchoilastheoilseedtypesofsunflower.AlthoughyoucanuseconfectionarytypessuchasMAMMOTHRUS—SIANforoil,don’texpecttogetmorethananounceandahalffromapoundofseed。

Oilseedproducesthreeormoreouncesofoilfromapoundofseedandiswellworthplantingalongwithconfectionary—typeseeds.Oilseedhasanotherbigadvantage——toprepareit,youcanputthewhole,unhulledseedintoablenderandwhizituntilitformsafinemeal,whileconfectionaryseedsmustbedehulledfirst.Theentiresequenceofgrading,dehullingandwinnowingisavoidedwithoilseed.Oiltypesproduceaboutatenthofapoundofseedperheadincommercialproduction.Gardeners,withtheirbettersoilandcare,invariablydobetterthanthat。

Ourconservativeestimateisthat1,280plantswillbeenoughforthreegallonsofoil.Spacedonefootapartinrowstwofeetapart,1,280oilseedplantswilltakeaspace40—by—56feet,or80-by-28ifyouwantamorerectangularpatchtofacesouth。

Weworkedinpoundbatches,sincethecanisterjustholdsonepoundofmash.Afterblending,weheateditto170degreesF。

(77degC)byplacingitina300-degreeF.(149degC)ovenandstirringiteveryfiveminutesfor20minutes.Heatinggetstheoilflowinganddoublestheyieldofoil。

Incaseyou'rewondering,"cold—pressed”oilssoldcommerciallyarealsoheated,andsomearesubjectedtotheentirechemicalprocess.Thetermhasnofirmmeaningwithintheindustry,accordingtotheliteraturewe’vesurveyed.Heatingdoesnotchangethestructureoffats.Itwillnotturnpolyunsaturatedfatsintosaturatedfats.Infact,Dr。

DonaldR。

Germanninhisbook,”TheAnti-CancerDiet",saysthat”。

anunsaturatedfatmustbeheatedtohightemperatures——above425degreesF.or200degreesC。

--atleast8or10timesbeforeanyshifttowardsaturationoccurs..。

"DeanC。

Fletcher,Ph.D。

oftheAmericanMedicalAssociationDepartmentofFoodsandNutritioninChicago,says,"It’struethateitherhightemperatureorrepeatedheatingdoeschangethenatureofsomeoftheunsaturatedoilmolecules。

(But)theflavoroftheoilchangesasthesechemicalchangesoccur,spoilingitstaste.Thiseffectisprobablymoreprofoundthananyofthephysiologicalchangesthealteredoilmightproducewithinthebody。

”From500gm.ofheatedmash,wepressed89gm.ofoil,89percentoftheentireamountavailableandtwiceasmuchaswecouldpressfromunheatedoil!

Thedecisionisuptoyouwhetherornottoheatthemash,butthatextra50percentseemslikeanawfullot,especiallywhenthewholetechniqueissolaborintensive。

Theoilshouldbestoredintherefrigerator,andit'sprobablybesttouseitwithinamonth,sinceithasnopreservatives.Mayonnaisemadewithsuchfreshoilsshouldbekeptrefrigeratedandusedwithintwoweeks.Theleftovercake,stillcontaining50percentofitsoil,isanutritiousadditiontoyourdishes,andmakesexcellentfeedforanimalsorwinterbir

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