l6599设计表格.xls

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l6599设计表格.xls

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l6599设计表格.xls

HALF-BRIDGELLCRESONANTCONVERTERL6599-basedDesignSpreadsheetVersion1.0ThisworkbookenablestheusertodesignanL6599-basedsingle-outputhalf-bridgeLLCresonantconverter.Theprocedureisintendedforaconverterworkingwithafront-endPFCpreregulatorprovidingthesupplybustotheresonantstage.Itiscomposedof5worksheets(besidesthepresentone),eachdedicatedtoaspecifictask:

EL_SPEC:

inputofconverterselectricalspecificationandofsomepre-designchoicesMOS+OUTPUT_STAGE:

selectionofthepowerswitch(MOSFET)andofthesecondaryrectifierandoutputcapacitorRES_STAGE:

calculationoftheresonantconverterparametersL6599:

selectionofICbiasingcomponentsSUMMARY:

summarizesthecalculationresultsandshowsthebasicelectricalschematicItisrecommendedtousetheworkbookstartingfromthefirstsheetandproceedingfollowingtheordershown.Ineachworksheet,cyancellsrefertodatathatmustbeenteredbytheUser,yellowcellsrefertocalculationresultswhichneedsafurthercheckorastandardvaluechoice.ELECTRICALSPECIFICATIONS:

enterdataintocyancellsConverterspecification:

NOTES:

NominalsupplyBUSvoltage:

V.dc.nom=390(V)wheretheoperatingfrequencyequalstheresonantfrequencyf.sw=f.rMinimumsupplyBUSvoltage:

V.dc.min=320(V)dependingonthehold-upcapabilityofthePFCpre-regulatorMaximumsupplyBUSvoltageV.dc.max=420(V)dependingontheOVPlevelofthePFCpre-regulatorNominaloutputvoltage:

V.out=200(V)outputrequirementsMaximumoutputpower:

P.out=400(W)Outputvoltageripple:

Vout=100(mV)Expectedefficiency:

%=97.5%onlyresonantconvertercircuitPre-designchoices:

Minimumoperatingfrequency:

f.sw.min=75(kHz)suggestion:

1:

2rangeMaximumoperatingfrequency:

f.sw.max=150(kHz)Straycapacitanceathalf-bridgenode:

C.stray=120(pF)foreseenvaluewithoutC.osscontributionSecondaryoutputrectifierconfiguration:

K.conf=2K.conf=1incaseoffullbridgerectificationK.conf=2incaseoftransformercentertapwindingHALF-BRIDGEMOSFETSELECTION:

enterdataintocyancellsHalf-bridgemosfetstress:

I.MOS=2.014(Arms)estimatedmaxoperatingdraincurrentV.DS=420(V)maxoperatingdrain-sourcevoltageV.(br).DSS=500(V)suggestedbreakdownvoltageR.(DS)on=0.300()suggestedONresistanceat25CSelectthesuitablemosfetfromYourdata-baseandwritetherequiredparametervaluesbelow:

Mosfettype:

STP14NK50ZFPFillwithyourselectedpartnumberChosenmosfetparameters:

R.DS.on=0.35()ONresistanceat25C(frommosfetdata-sheet)k.mos=1.6TemperaturemultiplierforRds.ONat100CC.oss=90(pF)EffectivedraincapacitanceOUTPUTDIODESELECTION:

Outputdiodestress:

I.DIODE=1.571(Arms)estimatedmaxdiodermscurrentI.D.avg=1.000(Aavg)estimatedmaxdiodeavgcurrentV.RRM=480(V)minimumsuggestedbreakdownvoltage(with20%derating)SelectthesuitablediodefromYourdata-baseandwritetherequiredparametervaluesbelow:

Diodetype:

STTH8L06FPFillwithyourselectedpartnumberChosendiodeparameters:

V.F=1.06(V)diodeforwarddropthreshold(fromdiodedata-sheet)R.d=36(m)diodedynamicresistanceI.R=240(A)diodeleakagecurrentPowerlosses:

Maxtotalpowerdissipation:

P.diss.tot=10.256(W)forexpectedefficiencyMosfetpowerdissipation:

P.d.mos=4.578(W)(totaldissipationofhalf-bridgemosfets)Diodepowerdissipation:

P.d.rect=2.394(W)(totaldissipationofoutputdiodes)OUTPUTCAPACITORSELECTION:

Outputvoltageripple:

Vout=100(mV)MaxcapacitorESR:

ESR.max=32(m)Capacitorripplecurrent:

I.o.ac.max=0.967(A)HALF-BRIDGERESONANTCONVERTERDESIGN:

enterdataintocyancellsParameterschoice:

Resonancefrequency:

f.r=118(kHz)selectavaluebetweenf.sw.minandf.sw.msxMarginfactorforQ.minvalue:

k.marg=0.94startingvalueintherange:

0.80-0.95Calculations:

Idealtransformertransferratio:

n=0.970Maximumrequiredgain:

M.max=1.219Minimumrequiredgain:

M.min=0.929Maxnormalizedfrequency:

f.n.max=1.271ACequivalentresistance:

R.ac=76.649()Inductanceratio(L.r/L.m):

=0.202Minimumqualityfactorvalue:

Q.zvs=0.441Minoperatingfrequency:

f.sw.Min=75.063(kHz)Incasethecalculatedminfrequencyf.sw.MinislowerMinimumnormalizedfrequency:

f.n.min=0.636orhigherthantheexpectedfrequencyf.sw.min,pleaseincreaseordecreasetheresonancefrequencyf.r,unlessPleasecheck=f.sw.min=75(kHz)youaccepttheobtainedminimumswitchingfrequencyvalue.Calculatedresonantcapacitorvalue:

C.r=39.930(nF)Pleaseusethehigherstandardvalue:

C.r.std=40(nF)Transformerturnratio:

N.T=1.063Transformerleakageinductance:

L.r=45.000(H)Transformerprimaryinductance:

L.p=268.000(H)PrimarysidermscurrentI.prim.rms=2.859(A)SecondarysidermscurrentI.sec.rms=1.571(A)Pleasecheck=X=0.088Incasetherelationship:

TgXisnotverified,Tg=0.094choosealowervaluefork.marg,anditeratetheprocess.L6599PERIPHERALCOMPONENTSDESIGN:

enterdataintocyancellsMinimumoperatingfrequency:

f.sw.Min=75.06(kHz)FromresonantstagecalculationsheetMaximumoperatingfrequency:

f.sw.max=150.00(kHz)FromelectricalspecsheetStart-upfrequency:

f.start=300(kHz

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