My Home Photovoltaic PV Power System 光伏.docx

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My Home Photovoltaic PV Power System 光伏.docx

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My Home Photovoltaic PV Power System 光伏.docx

MyHomePhotovoltaicPVPowerSystem光伏

MyHomePhotovoltaic(PV)PowerSystem

Latestaddition:

AdayinthelifeofmyPVsystem

I'velongbeenfascinatedbyelectricpowersystems,especiallyonesthatindividualscanownandoperate.DuringtheannualFieldDayhamradiocontestthatstressesindependentsourcesofelectricpower,Ialwaysseemedtohavemorefunplayingwiththegeneratorsthanactuallyoperatingtheradios.

Sowhenafriendandcolleague,MikeBrock(WB6HHV),startedaphotovoltaic(PV)powersystemonhishouse,Igotinterestedindoingoneonmine.IthelpsthatCaliforniahasabundantsunlightandsomeofthemostPV-friendlylawsandregulationsinthecountry.Theseincludeanet-meteringlawthatrequirestheelectriccompanytobuymysurpluselectricityatthefullretailprice,andastate-fundedbuy-downprogramthatsubsidizespartofthecostofsucha"gridtied"PVsystem.

A"gridtied"PVsystemoperatesinconjunctionwithaconventionalelectricutilityfeed.IfthePVsystemproducesmorepowerthanneededtooperatelocalloads,theexcessis"sold"totheutility,runningtheelectricmeterbackwardsandgeneratingabillingcredit.WhenthelocalloadsaregreaterthanthepowergeneratedbythePVsystem,e.g.,atnightorwhenlargeloadsarebeingoperated,themeterrunsforward.

PVtechnologyismaturingrapidly,thoughthecostisstillnotlowenoughtocompetedirectlywithutilityelectricrates,evenwiththegovernmentsubsidies.SoImaintainnoillusionsthatI'mdoingthistosavemoney.NoramIoneofthoseloonyY2Ksurvivalists.I'mdoingitbecauseofalong-standinginterestinthetechnology.Ialsogetsomesidebenefits,suchasaUPS(uninterruptablepowersupply)thatcanrunmycomputersforhoursintheeventofapowerfailure.

SolarPanels

HereyoucanseethetwelveAstropowerAP1206solarpanelsonmyroof.TheywereinstalledbyCarlson'sSolarofHemet,California.Theyareconfiguredasthreestringsoffourpanelseach.Eachpanelconsistsof36cellsproducinganominal12VDCunderload,soeachstringproducesanominal48V(theno-loadvoltageisconsiderablyhigher,about80V).

Theroofonwhichthepanelsaremountedslopestothesouth-southwestatabout20degrees.Ideallytheywouldfaceduesouth,butthatwouldhaverequiredmorecomplexmountingbrackets.Besides,itisfrequentlycloudyintheearlymorningshereinSanDiego,withthecloudsburningoffbylatemorning.Amorewesterlyorientationfavorstheafternoonwhenitismorelikelytobesunny.Italsofavorsproductionwhenelectricratesareattheirhighest(moreaboutthislater).

Thepanelcablingis10-gauge2-conductorTypeTCcable,moistureandsunlightresistant.Thecablespenetratetheroofinaconventionalweatherheadusedforutilityserviceentrances.Thecablinggoesin1"flexconduittoaTraceTCB10PVCombinerBoxintheattic.Three#6wires(DC+,DC-andground)runfromthecombinerboxin1"flextothegarage.

SystemElectronics

Thearraypowerentersthebackwallofmygarage,whereIinstalledaTraceSW4048sinewaveinverter,aTraceDCdisconnect,a48volt220amp-hourbatterybankusingTrojanT-105commoditygolfcartbatteries,andaCrusingEquipmentCompanyE-meterbatterymonitor.AconventionalACsubpanelontheinverteroutputfeedsbranchcircuitsaroundthehousewithvarious"protected"loads,suchasmycomputerandnetworkinggearandmyVCR(soIwon'tlosemyprogramsintheeventofapowerfailure!

Hereyoucanseethebackwallofmygarage.Theconduitfromthearraysisattherightsideofthephoto;itenterstheDCbreakerpanel(theuprightrectangularwhiteboxwithahorizontalgreenstripe).Afterpassingthroughcircuitbreakers,thearraypowerflowstoaTracePhotovoltaicGroundFaultProtector,anoverpricedandlargelyuselessdevicethatisnonethelessrequiredbysection690-5oftheNationalElectricalCode.ThePVGFPismountedinthegreyboxatthelowerright.

AfterpassingthroughthePVGFP,thearraypowerflowsthrougharelayinthePVGFPmountingbox.Thisrelayopenswheneverthebatteryvoltageexceedsaprogrammedlevel.

Undernormaloperation,therelayisalwaysclosedasanyexcesspowerfromthearraysisautomaticallysoldbacktotheutility.Thiskeepsthebatteryvoltagefromeverreachingthepointthatwouldopentherelay.Butthisrelayisimportanttoprotectmybatteriesintheeventthegridisnotavailableasa"diversionload".E.g.,theinvertercouldfail,acircuitbreakercouldopen,orthegridcouldgodown.

Therelaydoeslacktwofeaturesofasolidstatecontroller:

amulti-stagebatterychargingprogram,andanighttimecutout.Becausemysystemisgridtied,themultistagebatterychargerprogramisnotveryusefultome.Mybatteriesarenormallyfullycharged,andiftheyaren't(e.g.,afterapowerfailure)theTraceinverteralreadyhasamultistagebatterycharger.ThelackofanighttimedropoutmeansthatunlessIopenthearraybreakeratsundown,I'llgetabout200mA(about10watts)ofbackfeedfromthebatteryintothepanelsatnight.Icouldstopthiswithdiodesonthepanelfeeds,butthepowerlossissosmallthatIwouldprobablylosemoreduringthedayinthevoltagedropacrossthediodesthanI'dsaveatnight.Therelaycoilitselfdrawsanother2-3watts.

Thebatteriesareinthebrownboxatthebottomcenterofthephoto.Imadetheboxoutof3/4"MDF(mediumdensityfiberboard).Thetopslopesuptowardthebacktoencouragehydrogengasproducedbythebatteriestoflowintothe3"ventlineconnectedtotheleftrearcornerofthetopofthebox.Thislinecarriesthehydrogentojustbelowaturbineventintheroofofmygarage.(Personally,Ibelievehydrogeninagarageisalotlessdangerousthanordinarygasoline;whilegasolinevaporscollectandlingernearthefloor,hydrogenrapidlydissipates.Buttheinspectormademedoitanyway.)

ThebatteryisconnectedbackthroughtheDCbreakerboxthroughabig175AcircuitbreakertotheTraceinverter,thebigwhiteboxjustabovetheDCbreakerpanel.Becausetheinvertercancarrysubstantialpower,thecablesherearequiteheavy(2/0).

ThetwogreyboxesatthetopcenterofthepictureareconventionalACsubpanels.TheoneontheleftisanexistinggaragesubpanelIputinwhenIgotmyEV1andIinstalledtheMagnechargerEVcharger(ontheleftsideofthepicture).Theright-handsubpanelisconnectedtotheoutputoftheinverterandsupportsthespecialbranchcircuitsforthe"protected"loads(protectedagainstpowerfailure,thatis).

Theblackcordhangingfromtheleftsideoftheinverterisforagenerator.Intheeventofanextendedpoweroutage,Icansetupaportablegeneratoranduseittosupplementthepowerfromthesolararraystooperatetheprotectedloadsandtorechargebatteries.

Batteries

Here'saviewlookingdownintothebatterybox.

Theinterconnectsare2/0buildingwirefromHomeDepot.Itwasrelativelycheap($0.85/foot)butarealpaintoworkwith;verystiffandunforgiving.Thecablesleadingoutoftheboxontherightsideare2/0flexible"boatcable".Itismucheasiertoworkwith,butitisveryexpensive($7.50/footatBoat/US,alocalmarinestore).Theyellowcableisforabatterytemperaturesensoraffixedtothebatteryontherightrear.Thebluewiretapsthebatteryatthemid-pointtosupply24VDCforthee-meter;notethein-linefuseholdernearthebatteryterminal.Althoughtappingabatterylikethiscantheoreticallycausethepacktobecomeunbalanced,inpracticethedrainlowenoughthattheimbalanceisisquicklycorrectedbyroutinebatteryequalization.

Thebottomofthebatteryboxconsistsofthree2x6swithgapsbetweentoallowairtocirculateupfromventilationholesdrilledinthesidesofthebox.Undertheboxisasheetofpolyethylenetocatchanyacidspills.BeforeputtinginthebatteriesIsprinkledaboxofbakingsodaintotheboxtohelpneutralizeanyspilledacid.

DCwiring

Here'sacloserlookattheDCbreakerpanel:

TheE-meterismountedina2"knockoutontheupperleftside.The175Ainverterbreakerisinthecenterofthebox.Thearraycomesinontherightsidethrough1"flexibleconduit,andthe2/0cablestotheinverterleavein2"PVContheupperright.Notethewhitetapearoundoneoftheinvertercablesindicatingthatitisagroundedneutral.Itisconnectedtoa500A50mVbatterycurrentshuntfortheE-meter.Totherightofthesametapedcableisanegativebusbar.Thearraynegativeleadsconnecthere.

Thethreearrayhotleads(red)goto15ADCcircuitbreakersmountedattheupperright,upperleftandlowerleft.ThecombinedoutputofthesethreebreakerspassesdowntothePVGFPmountedinthegreyboxatthelowerright.

PVGroundFaultProtector

Thisisthegroundfaultdetector.ItisnothingmorethantwomechanicallygangedDCcircuitbreakers.Theoneontherighttripsat1amp;theoneontheleftisactuallyaswitchratedat100amps.The1-ampbreakerisshuntedbya50kohmresistor.Whenclosed,the1-ampbreakerconnectsthenegativeDCbus(thewhitewire,signifyingthatitisthesystemneutral)toearthground(thegreenwirewithayellowstripe);thisistheonlyplacewheretheDCneutralisgrounded.The100Aswitchconnectsthecombinedarrayoutputtotheinputofthechargecontroller.

Theblackdevicehangingoffoneoftheredwiresisaclamp-onDCammetermeasuringarrayoutputcurrent.

Intheeventofafaultbetweenapositivelead(batteryorarray)togroundinexcessof1amp,the1ampbreakerwilltripandopenthe100Aswitchwithit.Thiswillinterruptthegroundfaultexceptforasmallamountofcurrentthatwillcontinuet

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