机械毕业设计英文外文翻译163钢.docx
《机械毕业设计英文外文翻译163钢.docx》由会员分享,可在线阅读,更多相关《机械毕业设计英文外文翻译163钢.docx(7页珍藏版)》请在冰豆网上搜索。
机械毕业设计英文外文翻译163钢
英文原文:
Steels
Steelisoneofthemostvaluablemetalsknowntoman;approximately200milliontonscanbeproducedintheUnitedStatesannually.In1900,UScapacitywasbut21milliontons.Althoughtheprocessofsteelmakingisfamiliartomostengineers,areviewofthisprocesswouldbeappropriateatthistime.
Ironore,limestone,andcoalaretheprincipalrawmaterialsusedinmakingironandsteel.Cokeisproducedbyheatingbituminouscoalinspecialovens.Skipcarsgouptheskiphoistwithloadsofironore,coke,andlimestoneanddumpthemintothetopoftheblastfurnace.Hotairfromthestoveisblownintothefurnacenearthebottom.Thiscausesthecoketoburnattemperaturesupto3000°F.Theoreischangedintodropsofmoltenironthatsettletothebottomoftheblastfurnace.Thelimestonethathasbeenaddedjoinswithimpuritiestoformaslagthatfloatsontopofthepoolofliquidiron.Periodically,themoltenironisdrainedintoaladlefortransportingtoeithertheBessemerconverter,electricfurnaceoropen-hearthfurnace.Theslagisremovedseparatelysoasmottocontaminatetheiron.
Themakingofsteelfromironinvolvesafurtherremovalofimpurities.Regardlessofwhichprocessisusedformakingsteel-open-hearth,Bessemer-converter,orelectric-furnace-steelscrapisaddedalongwithdesiredalloyingelementsandtheimpuritiesareburnedout.
Liquidsteelremovedfromthefurnaceispouredintoingotmolds.Theingotsarethenremovedto“soakingpits”wheretheyarebroughttoauniformrollingtemperature.
Attherollingmill,thewhite-hotsteelpassesthroughrollsthatformtheplasticsteelintothedesiredshape:
blooms,slabs,orbillets.Thesethreesemifinishedshapesthengotothefinishingmillswheretheyarerolledintofinishedformsasstructuralsteel,platesandsheets,rods,andpipes.
Steelisthebasicandmostvaluablematerialusedinapparatusmanufacturedtoday.Itsapplicationisbasedonyearsofengineeringexperience,whichservesasaguideinchoosingaparticulartypeofsteel.Eachvariable,suchasalloy,heattreatment,andprocessesoffabricationhasitsinfluenceonthestrength,ductility,machinability,andothermechanicalproperties,andaffectsthetypeofsteelselected.Thefollowingbasicconceptsalsoassistindeterminingwhichsteelshouldbeused:
1.Themodulusofelasticityintensionfallswithintherangeof28×106to30×106lb/in2,regardlessofcompositionorform;therefore,sizesasdeterminedbydeflectionremainthesameregardlessofthesteelchosen.
2.Carboncontentdeterminesthemaximumhardnessofsteelregardlessofalloycontent.Therefore,thestrengthdesired,whichisproportionaltohardness,candeterminethecarboncontent.
3.Theabilityofthesteeltobeuniformlyhardenedthroughoutitsvolumedependsontheamountandkindofalloy.Thisismorecomplex,butdoesnotnecessarilychangethecalculationofthesizeofthepart.
4.Ductilitydecreasesashardnessincreases.
Thepreliminarychoiceofsteelforapartaswellasforotherfactors,suchasnotchsensitivity,shrinkage,blowholes,corrosion,andwear,issimplifiedwhenbasedontheaboveprinciples.Thefinalselectionismadebymatchingthematerialwiththeprocessofmanufactureusedinordertoobtaintheshape,surface,andphysicalrequirementsofthepart.Theselectionmaybemadefromamonglow-carbonsteels,low-alloysteels,high-carbonsteels,andhigh-alloysteels.
Steelisoneofthefewcommonmetalsthathasanendurancelimit.Youwillrecallthatfatigueisthefailureofamaterialduetorepeatedloading.Mostmetalsbecometiredastheyaresubjectedtostressoverandoveragain.Thestressamaterialcanwithstandunderconstantloadingismuchlessthanunderstaticloading.Assteeliscontinuallyloaded,itwillreachalowerlimitofstrength.Thispropertyisquitepronouncedinwireshapes.Commoncopperandaluminumwirecaneasilybebrokenbyflexingthewireinalocalspot.Normallyafterafewdozenflexes,thewirebreaks.Steelwire,however,isverytoughandflexingthewiresimplycoldworksthematerialmakingtheprocessfutilefortheunknowingpersontryingtobreakasteelwire.Atsomepointsteelwillresistweakeningduetorepeatedloading.Thisisknownasan“endurancelimit”.Theendurancelimitofsteelisaround60%ofitsoriginalstrength.
Thispropertyofhavinganendurancelimitmakessteelinvaluableforuseinstructuralapplicationslikebridges,springs,struts,beams,etc.Ofcourse,therearemanyfactorsthateffecttheendurancelimitofamaterial.Aprimaryfactoristhesurfacequalityofthematerialand/orthemanufacturingprocessusedtoproducethespecimen.
Fatigueisattributabletotheinitialmaterialmotbeinganidealhomogeneoussolid.Ineachhalfcycle,irreversibleminutestrainsareproduced.Fatiguefailureusuallydevelopsfrom:
1.Repeatedcyclicstressesthatcauseincrementalslipandcoldworkinglocallyinthematerial.
2.Gradualreductionofductilityofthestrainhardenedareasthatdevelopintocracks.
3.Anotchingeffectfromsubmicroscopiccracks.
Theendurancelimitsofsteelscreatesomeverydesirablephysicalproperties.Thesepropertiescanbedetrimentaltothemanufacturabilityofthematerial.Forinstance,inthecoldrollingofsteeltheendurancelimitcreatesalimitationontheamountofcoldworkingthatcanbeinputtoanypart.Afterthislimithasbeenreachedthematerialmustbeheatedaboveitscriticaltemperaturetopermitfurthercoldworking.
Plaincarbonsteelsrepresentthemajorproportionofsteelproduction.Carbonsteelshaveawidediversityofapplication,includingcastings,forgings,tubularproducts,plates,sheetsandwireproducts,structuralshapes,bars,andtools.Plaincarbonsteels,generally,areclassifiedinaccordancewiththeirmethodofmanufactureasbasicopenhearth,acidopenhearth,oracidBessemersteels,andbycarboncontent.
Theprincipalfactorsaffectingthepropertiesoftheplaincarbonsteelsarethecarboncontentandthemicrostructure.Themicrostructureisdeterminedbythecompositionofthesteel(carbon,manganese,silicon,phosphorus,andsulfur,whicharealwayspresent,andresidualelementsincludingoxygen,hydrogen,andnitrogen)andbythefinalrolling,forging,orheat-treatingoperation.However,mostoftheplaincarbonsteelsareusedwithoutafinalheattreatmentand,consequently,therollingandforgingoperationsinfluencethemicrostructure.
Carbonsteelsarepredonminantlypearliticinthecast,rolled,orforgedconditions.Theconstituentsofthehypoeutectoidsteelsarethereforeferriteandpearlite,andofthehypereutectoidsteelsarecementiteandpearlite.
Alloysteelisanalloyofironandcarboncontainingalloyingelements,oneormoreofwhichexceedsthefollowing:
manganese,1.65percent;silicon,0.60percent;copper,0.60percent;and/orspecifiedamountsofotheralloyingelements,includingaluminum,boron,andchromiumup3.99percent;cobalt,niobium,molybdenum,nickel,tungsten,vanadium,zirconium,orotherelementsaddedinsufficientquantitytogivethedesiredpropertiesofthesteel.
Sincetherearemoreelements,someexpensive,tobekeptwithinthespecifiedrangesinalloysteelthanarerequiredincarbonsteel,alloysteelrequiresmoreinvolvedtechniquesofqualitycontroland,consequently,ismoreexpensive.
Alloysteelcangivebetterstrength,ductility,andtoughnesspropertiesthancanbeobtainedincarbonsteel.Consequently,theengineershouldconsideralloysteelsIdesignssubjectgohighstressesand/orimpactloading.
Almostallalloysteelsareproducedwithfine-grainstructures.Asteelisconsideredtobefine-grainedifitsgrainsizeisrated5,6,7,or8.Number1grainsizeshows1.5grains/in.ofsteelareaexaminedat100diametersmagnification.Fine-grainsteelshavelesstendencytocrackduringheattreatmentandhavebettertoughnessandshock-resistanceproperties.Coarsegrainedsteelsexhibitbettermachiningpropertiesandmaybehardenedmoredeeplythanfine-grainedsteels.
Toselectthealloysteelthatisbestsuitedforagivendesign,theeffectsoftheprincipalalloyingelementsmustbetakenintoaccount.Theyareasfollows.
1.Nickelprovidestoughness,corrosionresistance,anddeephardening.
2.Chromiumimprovescorrosionresistance,toughness,andhardenability.
3.Manganesedeoxidizes,contributestostrengthandhardness,decreasesthecritical-coolingrate.
4.silicondeoxidizes,promotesresistancetohigh-temperatureoxidation,raisesthecriticaltemperatureforheattreatment,increasesthesusceptivityofsteeltodecarburizationandgraphitization.
5.Molybdenumpromoteshardenability,increasestensileandcreepstrengthsathightemperatures.
6.vanadiumdeoxidizes,promotesfine-grainedstructure.
7.Copperprovidesresistancetocorrosionandactsasstrengtheningagent.
8.Aluminumdeoxidizes,promotesfine-grainedstructure,andaidsnitriding.
9.boronincreaseshardenability.
Theterm“stainlesssteel”denotesalargefamilyofsteelscontainingatleast11.5percentchromium.Theyarenotresistanttoallcorrodingmedia.
Stainlesssteelcompeteswithnonferrousalloysofcopperandnickelonacorrosion-resistanceandcostbasisandwithlightmetalssuchasaluminumandmagnesiumonthebasisofcostandstrength-weightratio.Stainlesssteelhasanumberofalloycompositionsandtherearemanysupplies.Informationonitspropertiesandfabricationcanbeobtainedreadily.Soundtechniqueshavebeenevolvedforcasting,heattreating,forming,machining,welding,assembling,andfinishingstainlesssteel.Itwillbefoundthatthismaterialusuallywork-hardens(whichmake