外文翻译模具热处理及其导向平行设计大学论文.docx

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外文翻译模具热处理及其导向平行设计大学论文.docx

外文翻译模具热处理及其导向平行设计大学论文

毕业设计(论文)外文参考资料及译文

HeatTreatmentofDieandMouldOrientedConcurrentDesign

LIXiong,ZHANGHong-bing,RUANXue—yu,LUOZhong—hua,ZHANGYan

Abstract:

Manydisadvantagesexistinthetraditionaldiedesignmethodwhichbelongstoserialpattern.Itiswellknownthatheattreatmentishighlyimportanttothedies.Anewideaofconcurrentdesignforheattreatmentprocessofdieandmouldwasdevelopedinordertoovercometheexistentshortcomingsofheattreatmentprocess.HeattreatmentCAD/CAEwasintegratedwithconcurrentcircumstanceandtherelevantmodelwasbuilt.Theseinvestigationscanremarkablyimproveefficiency,reducecostandensurequalityofRandDforproducts.

Keywords:

diedesign;heattreatment;mould

Traditionaldieandmoulddesign,mainlybyexperienceorsemi—experience,isisolatedfrommanufacturingprocess.Beforethedesignisfinalized,theschemeofdieandmouldisusuallymodifiedtimeandagain,thussomedisadvantagescomeintobeing,suchaslongdevelopmentperiod,highcostanduncertainpracticaleffect.Duetostrongdesiresforprecision,servicelife,developmentperiodandcost,moderndieandmouldshouldbedesignedandmanufacturedperfectly.Thereforemoreandmoreadvancedtechnologiesandinnovationshavebeenapplied,forexample,concurrentengineering,agilemanufacturingvirtualmanufacturing,collaborativedesign,etc.

Heattreatmentofdieandmouldisasimportantasdesign,manufactureandassemblybecauseithasavitaleffectonmanufacture,assemblyandservicelife.Designandmanufactureofdieandmouldhaveprogressedrapidly,butheattreatmentlaggedseriouslybehindthem.Asdieandmouldindustrydevelops,heattreatmentmustensuredieandmouldtherearegoodstateofmanufacture,assemblyandwear—resistantpropertiesbyrequest.Impertinentheattreatmentcaninfluencedieandmouldmanufacturingsuchasover—hardand—softandassembly.Traditionallytheheattreatmentprocesswasmadeoutaccordingtothemethodsandpropertiesbroughtforwardbydesigner.Thiscouldmakethedesignersofdieandmouldandheattreatmentdivergefromeachother,forthedesignersofdieandmouldcouldnotfullyrealizeheattreatmentprocessandmaterialsproperties,andcontrarilythedesignersrarelyunderstoodtheserviceenvironmentanddesigningthought.Thesedivergenceswillimpacttheprogressofdieandmouldtoagreatextent.Accordingly,iftheprocessdesignofheattreatmentisconsideredintheearlydesigningstage,theaimsofshorteningdevelopmentperiod,reducingcostandstabilizingqualitywillbeachievedandthesublimationofdevelopmentpatternfromserialtoconcurrentwillberealized.

Concurrentengineeringtakescomputerintegrationsystemasacarrier,attheverystartsubsequenteachstageandfactorshavebeenconsideredsuchasmanufacturing,heattreating,propertiesandsoforthinordertoavoidtheerror.Theconcurrentpatternhasdismissedthedefectofserialpattern,whichbringaboutarevolutionagainstserialpattern.

Inthepresentwork.theheattreatmentwasintegratedintotheconcurrentcircumstanceofthedieandmoulddevelopment,andthesystemicandprofoundresearchwasperformed.

1HeatTreatmentUnderConcurrentCircumstance

Theconcurrentpatterndiffersultimatelyfromtheserialpattern(seeFig.1).Withregardtoserialpattern,thedesignersmostlyconsiderthestructureandfunctionofdieandmould,yethardlyconsidertheconsequentprocess,sothattheformermistakesareeasilyspreadbackwards.Meanwhile,thedesigndepartmentrarelycommunicateswiththeassembling,costaccountingandsalesdepartments.Theseproblemscertainlywillinfluencethedevelopmentprogressofdieandmouldandthemarketforeground.Whereasintheconcurrentpattern,therelationsamongdepartmentsareclose,therelateddepartmentsalltakepartinthedevelopmentprogressofdieandmouldandhavecloseintercommunionwithpurchasers.Thisispropitioustoeliminationoftheconflictsbetweendepartments,increasetheefficiencyandreducethecost.

 

Heattreatmentprocessintheconcurrentcircumstanceismadeoutnotafterblueprintandworkpiecetakenbutduringdieandmoulddesigning.Inthisway,itisfavorabletooptimizingtheheattreatmentprocessandmakingfulluseofthepotentialofthematerials.

2IntegrationofHeatTreatmentCAD/CAEforDieandMould

ItcanbeseenfromFig.2thattheprocessdesignandsimulationofheattreatmentarethecoreofintegrationframe.AfterinformationinputviaproductdesignmoduleandheattreatmentprocessgeneratedviaheattreatmentCADandheattreatmentCAEmodulewillautomaticallydividethemeshforpartsdrawing,simulationtemperaturefieldmicrostructureanalysisafterheat—treatmentandthedefectofpossibleemerging(suchasoverheat,overburning),andthentheheattreatmentprocessisjudgediftheoptimizationismadeaccording

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