How to make reengineering really work.docx
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Howtomakereengineeringreallywork
Howtomakereengineeringreallywork
Companiesoftensquandertheirenergiesonattractive-lookingprojectsthatfailtoproducebottom-lineresults
EUGENEA.HALL,JAMESROSENTHAL,ANDJUDYWADE
TheMcKinseyQuarterly,1994Number2,pp.107–128
Astudyofreengineeringprojectsinover100companiesrevealshowdifficulttheseprojectsaretoplanandimplementand,moreimportant,howoftentheyfailtoachieverealbusiness-unitimpact.Thestudyidentifiedtwofactors—breadthanddepth—thatarecriticalintranslatingshort-term,narrow-focusprocessimprovementsintolong-termprofits.SuccessfulprojectsatBancadiAmericaediItalia,SiemensNixdorfService,andAT&Tdemonstratehowcompaniescanappropriatelymaketheirreengineeringprojectsbroaderanddeeper.Suchefforts,however,ifpoorlymanaged,provokeorganizationalresistance.Butsuchoppositioncanbeovercomeifcommittedmanagersapproachreengineeringasapainfulbutnecessarydisruptionofthestatusquo.
Inalltoomanycompanies,reengineeringhasbeensimultaneouslyagreatsuccessandagreatfailure.Aftermonths,evenyears,ofcarefulredesign,thesecompaniesachievedramaticimprovementsinindividualprocessesonlytowatchoverallresultsdecline.Bynow,paradoxicaloutcomesofthiskindhavebecomealmostcommonplace.Acomputercompanyreengineersitsfinancedepartment,reducingprocesscostsby34percent,yetoperatingincomestalls.Aninsurercutsclaims-processtimeby44percent,yetprofitsdrop.Managersproclaima20percentcostreduction,a50percentprocess-timereduction,a25percentqualityimprovement,yetinthesameperiod,business-unitcostsincreaseandprofitsdecline.
Inshort,toomanycompaniessquandermanagementattentionandotherresourcesonprojectsthatlooklikewinnersbutfailtoproducebottom-lineresultsforthebusinessunitasawhole.
Butwhy?
Thepromiseofreengineeringisnotempty:
itcanactuallydeliverrevolutionaryprocessimprovements,andmajorreengineeringeffortsarebeingconductedaroundtheworld.Whythencan'tcompaniesconveytheseresultstothebottomline?
THREECRITICALELEMENTS
Ourresearchexaminedreengineeringprojectsinmorethan100companiesandincludeddetailedanalysisof20oftheseprojects.Itrevealedhowdifficultredesignsactuallyaretoplanandimplementand,moreimportant,howoftentheyfailtoachieverealbusiness-unitimpact.Ourstudyidentifiedtwofactors—breadthanddepth—thatarecriticalintranslatingshort-term,narrow-focusprocessimprovementsintolong-termprofits.First,theprocesstoberedesignedmustbebroadlybasedoncostorcustomervalueinordertoimproveperformanceacrosstheentirebusinessunit.Andtheredesignmustpenetratetoacompany'score,fundamentallychangingsixcrucialorganizationalelements.Thesedepthleversincluderolesandresponsibilities;measurementsandincentives;organizationalstructure;informationtechnology;sharedvalues;andskills.
Totranslateshort-term,narrow-focusimprovementsintolong-termprofits,theprocesstoberedesignedmustbebroadlybasedoncostorcustomervalue
Successfulreengineeringprojectsindiverseindustriesandlocationsdemonstratehowcompaniescanexpandthedimensionsoftheirreengineeringprojects.SeniorexecutivesatBancadiAmericaediItalia(BAI),AT&T,andSiemensNixdorfService,forexample,setbroadgoals,fromcreatingapaperlessbankatBAItobecomingthemostcustomer-responsiveandskilledcomputer-servicingcompanyatSiemensNixdorf.Theythencompletelyrestructuredallorganizationalelements—anythingfromthelayoutofBAI'sbranchofficestotheskillsrequiredofAT&T'ssalespeople—inordertoimplementthenewdesignssuccessfully.
Ultimately,however,areengineeringproject—likeanymajorchangeprogram—canproducelastingresultsonlyifseniorexecutivesinvesttheirtimeandenergy.AstheexperiencesofBAI,AT&T,andSiemensNixdorfreveal,large-scalereengineeringexactsextraordinaryeffortatalllevelsofanorganization.Withoutstrongleadershipfromtopmanagement,thepsychologicalandpoliticaldisruptionsthataccompanysuchradicalchangecansabotagetheproject.Inevitably,managersandemployeesmayfeelthattheirturf,jobs,andorganizationalequilibriumareunderattack.Buttop-levelmanagerscanovercomeoppositiontothenewdesigniftheyapproachreengineeringasapainfulbutnecessarydisruptionofthestatusquo
Areengineeringprojectcanproducelastingresultsonlyifseniorexecutivesinvesttheirtimeandenergy
Expandingthedimensionsofreengineering
Performanceimprovement in11ofthe20casesthatweexaminedindetailmeasuredlessthan5percent,whetherevaluatedintermsofchangeinearningsbeforeinterestandtaxes(EBIT)orintermsofreductionintotalbusiness-unitcosts.1 Respectableresults,buthardlythestuffoflegend.Ontheotherhand,manyofthesamecasesreducedcostsoftheredesignedprocessbyanimpressive15to50percent.Narrow-processsuccesseslikethesehaveledseniorexecutivestoexpectoverallbusiness-unitimprovementstofollowsuit(seeExhibit1).
Bytakingacloselookatthe20detailedcases,wecanseewhymostprocessreengineeringeffortshaveinfacthadlittlemeasurableimpactontheoverallbusinessunit.Afewcommonmisstepsemerge.Ontheonehand,redesignprojectsoftenaimatprocessesthataretoonarrow,andchangeonlyoneortwoofthedepthlevers.Ontheotherhand,evenwithsufficientdepth,effortsstillfocusonaprocessthatistoonarrowlydefinedandthereforehaslittlediscernibleimpactonoverallperformance.Stillmoredistressing,manymanagersneverlearnthattheirreengineeringeffortsdonothavemeasurableimpact.Theyanalyzeimprovementsrelativetotheprocessbeingredesignedratherthanthebusinessunitasawhole,orneverdevelopperformancetrackingmechanismstomeasureresults.
Onlybroadanddeepprojectsproducewidespreadandlong-lastingbottom-lineresults
Onlysixofthe20companiesthatweanalyzedindetailachievedanaverage18percentreductioninbusiness-unitcosts.Thesecompanies,importantly,hadperformanceimprovementsalongmultipledimensions—typicallycost,revenue,time,andquality.Despitedifferencesinindustry,geographicregion,andcompetitivesituation,thesecompaniesdesignedandconductedtheirreengineeringprojectsinstrikinglysimilarways.Forallcompanies,expandingthedimensionsoftheredesignprojectwascriticaltosuccess.Onlythoseprojectsthatweresufficientlybroadandsufficientlydeepproducedwidespreadandlong-lastingbottom-lineresults.
Identifyingbreadthlevers
Managersmustfirstidentifytheactivitiestoincludeintheprocessbeingredesignedthatarecriticalforvaluecreationintheoverallbusinessunit.Aprocesscanbeasnarrowlydefinedasasingleactivityinasinglefunctionorasbroadlydefinedastheentirebusinesssystemforthebusinessunit.Ourstudydividedcasesintoquartilesbasedonthebreadthoftheprocessbeingredesigned.Atoneendofthespectrumwerecompaniesthatredesignedthenarrowestprocesses,usuallyasingleactivitywithinasinglefunction,suchasaccounts-payableprocesses.Middle-of-the-roadprojectsreengineeredintrafunctionalorcross-functionalprocesses,suchasnewproductdevelopmentprocesses.Andatthefarendwerecompaniesthatredesignedoneormoreprocessesthatcomprisedmostofthecriticalactivitiesinthebusinessunit(seeExhibit2).
FINDUNEXPECTEDOPPORTUNITIESFORREDESIGN
Opportunity
Eliminateproblems
causedupstream
ofactivity
Example
ProblemErrorsinorderentryataUScomputercompanywerecausedbysalesrepresentativeswhoincorrectlyconfiguredsystems.Asaresult,thecostofthesalesandorderprocesswas30percenthigherthanthatofcompetitors,andtheerrorratesforsomeproductswereashighas100percent.
RedesignThecross-functionalredesignfixedboththeconfigurationproblemsandsalesforceskillssothaton-timedeliveryimprovedatsignificantcost-savings.
Removedelays
orerrorsduring
handoffsbetween
functionalareas
ProblemTheprocessingofanewpolicyataUKinsurancecompanyinvolvedtenhandoffsandtookatleast40daystocomplete.
Redesign.Acase-managerapproachwasimplementedsothatonlyonehandoffoccurred,andthepolicywasprocessedinlessthansevendays.
Combinestepsthat
spanbusinesses
and/orfunctions
ProblemAtaUSelectronicsequipmentmanufacturer,sevenpossiblejobtitlesinthreedifferentfunctionswereinvolvedintheninestepsrequiredtoprovisionhardware.
Redesign.Allbuttwojobtitleswereeliminated,leavingonejobinsalesandonejobinmanufacturing.
Whilethereengineeringofsingleactivitiesorfunctionscanbeimportanttocompanieswithlimitedproblems,anarrowapproachtoredesigncannotproducethekindofwidespreadresultsthatmanycompaniesarelookingfor.Processbreadthisimportantfortworeasons.First,ifmoreactivitiesareincludedintheprocess,theimprovementsaremorelikelytoextendthroughouttheentirebusinessunit.Second,ifaprocessincludesinterrelatedactivities,acompanymayidentifyincrementalopportunitiesthatwouldnotsurfaceinsingle-functionperformance-improvementefforts.Suchopportunitiesincluderemovingdelaysanderrorsinhandoffsbetweenfunctionalareas,eliminatingproblemscausedupstreamofanactivity,and,finally,combiningstepsthatspanbusinessunitsorfunctions(seeinsert).
Toobroadortoonarrow?
Manyreengineeringeffortsfailbecauseofinsufficie