GE XRay Generation Error Code.docx

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GE XRay Generation Error Code.docx

GEXRayGenerationErrorCode

OperatingDocumentation

Direction  5181178-800,  Rev#  21

BrightSpeedSelectServiceMethodsGen

ModuleVersion  2.0,  VersionDate  11/12/12

X-RayGenerationErrorCodes

LastRevised:

March2007

1  Introduction-DiagnosticsandErrorManagement

JEDIsoftwareperformsself-testatpowerupandcontinuouslymonitorsthecorrectoperationofitsfunctionsduringapplication.AnymalfunctionisstoredintheJEDIerrorlogandreportedtothesystemthroughaprotocolthattransportserrorcode.Errorsfoundcanonlybereportedifthegeneratorispoweredonandlive.

ThisdocumentistointroducetheJEDIGeneratorwiththefollowinginformation:

∙Power-onself-testsLEDindication.

∙ListallthepotentialerrorcodesthatcanbeissuedbyJEDIGenerator.

∙Provideerrorcodeexplanation.

∙Listofdiagnosticsaidsandexplanationofdiagnostics.

1.1  JEDItestsanddiagnostics

TherearedifferentlevelsoftestsanddiagnosticsimplementedintheJEDIgenerator.

1.1.1  Power-onselftests

Atpower-upthePPCkVcontrolperformsitsowninitialization,checksitsmemoryintegrity(checksumofprogramandNVRAM)andstartsthecommunicationwithitsperipheralsaswellasthesystem.Communicationispermanentlycheckedafterwards.IttheninitializestheRotationboardandHeaterboardwiththeirrespectivedatabaseparametersandloadsPPCkVcontrolFPGA.EightLEDs(fromDS17toDS24)onPPCkVcontrolboardshowthesoftwarestatus.Duringpower-on,theHeaterboardandtheRotationboardCPUsareinitializedandchecktheirmemoryintegrityandhardware.Ifaproblemisencountered,aPRDerrorisreportedtothePPCkVcontrol.

1.1.2  Applicationselftests

Underapplicationmodethegeneratorcontinuouslymonitorsthecorrectoperationofitsfunctions.Faultsarereportedthroughanerrorcodeandassociatedmessage.Somearestraightforwardandconveytherootcause.Refertotherecommendedactionintheerrorlistandtroubleshootingguide.

1.1.3  ManualDiagnostics

Onthegeneratorwecanalsoperformtesttocheckitsfunctionsindependently.

∙heatingfunction

∙rotationfunction

∙invertergatecommanddiagnostic

∙inverterinshortcircuitdiagnostic

∙noloadHVfunctiondiagnostics

∙Fandiagnostics

Thesetestsarereferredtoasmanualdiagnosticsordiagnostics.Diagnosticsareusuallyimplementedinthesystemconsoleorintheservicesoftware(executedfromtheservicelaptop).

1.2  ErrorCodeStructure

1.2.1  General

Applicationselftestsanddiagnosticsgenerateerrors.TheerrorcodestructuredescribedinthissectionappliestoJEDIerrordetectionandlogging.TheJEDIerrorlogfilecanbeaccessedfromthesystemthroughthesystemconsoleoralaptop(JEDIerrorloguploadfunctionality).

Whenanerrorisdetected,itissenttothesystemandisloggedinparallelintheJEDIerrorlogfile.Thefilecontainsamaximumofsixty-fourlogs.

Eachlogshowsthefollowingstructure:

Table 1:

  ErrorLogStructure

Simplifiederrorcode

GeneratorPhase

ErrorClass

ErrorCode

Dataassociatedwiththeerrorcode

Numberofoccurrences

Date&time

Thefieldsaredescribedinthefollowingsections.

1.2.2  SimplifiedErrorCodeDefinition

ThesimplifiederrorcodeisagroupingoftheJEDIerrorcodes.ThisfieldgivesarapidunderstandingofwhichpartofJEDIisfaulty.

Table 2:

  SimplifiedErrorCodeDefinitions

SimplifiedErrorCode

Description

30

Tubespitserrors

40

Rotationerrors

50

Heatererrors

60

Exposureerrors(HVinverter+mAmeasure+exposurecontrol

70

Powersupplyerrors(lowvoltage+DCbus)

80

Hardwareerrors(internalcommunications+cables)

90

Applicationerrors(savedRAM+software)

100

Externalcommunicationerrors

110

Thermalerrors

120

ManipulationErrors

130

GridErrors/NotusedonJedi60DC.

140

TubeSwitchErrors/NotusedonJedi60DC

10

Rotationwarnings(engineeringuse)

20

Heaterwarnings(engineeringuse)

25

LVPSwarnings(engineeringuse)

27

Applicationwarnings(mainlysavedRAMbatterychange)

1.2.3  GeneratorPhaseDefinition

Thegeneratorphasefieldcontainsthestateofthegeneratorwhentheerroroccurred.

Table 3:

  GeneratorPhaseDefinitions

GeneratorPhase

Description

0

idle:

enteredindiagnosticmode

1

poweredup;waitingforconfiguration

2

Standby:

configurationcompleted,waitingforapreparationcommand

3

Preparationinprogress:

JEDIgetsreadytotakeX-rays

4

Readyforexposures(rotationatspeed;filament;HVinverterdriveready;noerrors):

waitingforanexposurecommand

5

Highvoltageon

6

Errordetectedandnotyetcleared

7

TubeSwitching/NotusedonJedi60DC

1.2.4  ErrorClassDefinition

Therearefiveclassesoferrorsthatcorrespondtodifferentlevelsofimpacttothesystem.Theclassoferrorscorrespondstotheseriousnessoftheerrorandthesystemsoftwarewillmanageoperations.

Table 4:

  ErrorClassDefinitions

Class

Description

1

Errorswhichhavenoimpactonthesystemoperation.Errorsdetectedinbackgrounddiagnosticsduringapplication.Theyarereferredas”Warning”errors,tomonitordriftsandusedforengineeringtracking.Thegeneratorphaseremainsunchanged.ErrorsarestoredintheJEDIeventlog.

2

ErrorswhicharedetectedbyJEDIandthatarerecoverableautomaticallywithoutnoticeableeffectonthesystem,suchaserrorrelatedtorecoveredtubespits.Thegeneratorphaseremainsunchanged.Errorswhichusuallyoccurduringexposure.

3

ErrorsdetectedbyJEDIduringexposure.Theystoptheexposureandrevertthegeneratorintoasafestate.ErrorwillberesetonExposureCommandrelease.ItwillrequireanotherExposureCommandtorestartthesequence.Thegeneratorphaseissetto”error”untiltheerroriscleared.

4

Errorswhicharerelatedtoanyhardwarefailures,softwareapplicationorcommunicationerrors.JEDIwillreverttoasafestate.Ifpreparationisinprogress,itisstopped.Errorsareclearedeitherbyareseterroractionfromthesystem(forsystemhavingareseterrormechanism)orbyaprepreleaseorbyanewprepcommand.Thegeneratorphaseissetto”error”untiltheerroriscleared.Applicationcannotworkiferrorsarepersistent.

5

Thesecodesmayappearwhenthegeneratorortubetemperaturelimitsarereached.Theapplicationwaitsuntilthethermalinformationdisappears.Theerrorinformationistemporary.Thegeneratorphaseissetto”error”untiltheerroriscleared.

1.2.5  ErrorCodeDefinition

Eacherrorcodecomprisestwofields(whichcannotbegeneratedandusedseparately);

∙thefirstfielddescribestheJEDIfunctionwhichisfaulty(referredtoasthefunctioncode)

∙thesecondfielddescribestheerrordetected.

Example:

errorcode0306means:

∙03:

highvoltagegenerationfunction;

∙06:

nokVfeedbackonanode.

Table 5:

  FunctionCodesList

FunctionCode

Description

01

Rotation

02

Heater1

03

Highvoltagegeneration

04

mAcontrol

05

Powersupplies

06

Systeminterface

07

Software

08

Application

09

Tubecontrol

10

Tubeswitch/NotusedonJedi60DC

11

Grid/Bias/NotusedonJedi60DC

12

Heater2/NotusedonJedi60DC

13

AEC/NotusedonJedi60DC

14

Hardware

15

Operatorerror

1.2.6  DataAssociatedwiththeErrorCode

Thefielddataassociatedwiththeerrorcodeshowsdetailedinformationoverthestateofthegeneratorwhentheerroroccurred.

Examples:

rotationhighspeedaccelerationstate,smallfocuspreheat.

1.2.7  NumberofOccurrences

Thefieldnumberofoccurrencesisusedtologthesameerroroccurringseveraltimesconsecutively.Insteadoffillingtheerrorlogfilewiththesameerror,whichhasoccurredconsecutivelyseveraltimes,thefirsterrorisloggedandsuccessiveerrorsarerecordedthroughincreasingthe”numberofoccurrences”field.

1.2.8  Date&Time

Thefielddate×toresthedateandtimewhentheerroroccurred.ThisistheJEDIinternaldateandtime,whichmaybedifferentformthesystemdateandtime.Inthecaseofloggingthesameerrorseveraltimes,thefieldindicatesthedateandtimeofthefirstoccurrence.

2  ErrorandWarningCodeList

Theerrorandwarningcodelistandassociatedshortdescriptionispresentedbelow.Forexampleif"JEDI60DCLite"columnismarked,errorisapplicabletoJEDI60DCLite.Ifthecolumn“Deprecated”ismarkedthatmeansthattheerrorisnomoregeneratedbythesoftware(olderror).

2.1  Errorcodelist

Table 6:

  Errorcodelist

FunctionCode

Code

Code

Details

Class

Deprecated

Jedi60DC

Jedi60DCLite

 

(hex)

(dec)

 

 

 

 

 

TubeSpits(30)

0301H

769

Tubespit(kV+andkV-dropped)

2

x

 

 

 

0302H

770

Tubespit(kV+hasdropped)

2

x

 

 

 

0303H

771

Tubespit(kV-hasdropped)

2

x

 

 

 

0304H

772

Tubespit(kVregulationerror)

2

x

 

 

 

0305H

773

FPGAproblem(restartingsafetysignal)

2

 

x

x

 

0324H

804

Tubespit(allkVdrop/regulerrors)

2

 

x

x

 

0328H

808

Warning,spitcounteroverflow

1

 

x

x

 

0450H

1104

TubeCurrmaxdetected

2

x

 

 

RotorError(40)

0101H

257

NoCANmessagereceivedwithin5sec

4

 

x

x

 

0102H

258

Databasenotcorrect

4

 

x

x

 

0103H

259

Currentoverload

4

 

x

x

 

0104H

260

Openload

4

 

x

x

 

0105H

261

Phasesunbalanced

4

 

x

x

 

0106H

262

Phaseserror

4

 

x

x

 

0107H

263

Inverterpermanentovercurrent

4

 

x

x

 

0108H

264

Commanderror

4

 

x

x

 

0109H

265

MAINS_DROPhasfailed

4

 

x

x

 

0110H

272

PRDerror(Z3Z4=bitmap)

4

 

x

x

 

0111H

273

F0mainfrequencyproblem

4

 

x

x

 

0112H

274

HW/FWconfigerror

4

 

x

x

 

0113H

275

IUVWshortcircuiterror

4

 

x

x

 

0114H

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