联想MIDH ODM Manufacturing Quality RequirementV10英文1015.docx

联想MIDH ODM Manufacturing Quality RequirementV10英文1015.docx

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联想MIDHODMManufacturingQualityRequirementV10英文1015

ODMManufacturingQualityRequirement

Thisdocumentwasapprovedforgeneraluseontheindicateddateofissue.

Theuserofthisdocumentisresponsibleforobtainingthemaster/latestversionon-linepriortouse.

ThelatestversionofthisdocumentislocatedatECM.

Ifthisisaprintedhardcopy,it’sforreferenceonly.

Usersthathaverecommendedprocesschangesshouldsendthemviae-mailtotheprocessowner.

.

DocumentControl

OwnerandApprover

Owner

Department

Approver

Department

YanJianDong

SCE&Q

DingXiaoHui

SCE&Q

Reviewer

Department

Name

Name

Department

RevisionTable

Version

RevisionDate

SummaryofChanges

Revisedby

Department

V1.0

2012-10-10

Initialversion

YanJianDong

SCE&Q

1.

Purpose

ThisdocumentistodefineanddirectODMmanufacturingqualityrequirementandqualitycontrol.

2.Scope

ThisprocedureisappliedforMIDHPhone、Tablet、ODMmanufacturing.

3.Roles&Responsibilities

Role

Responsibility

MFGQuality（SQE）

✓TotalownerofODMQualitymanagementandwindowbetweenODMandLenovo,manageODMqualityincludeNPIandMP,todisposethequalityissuesandperformqualitycontinuousimprovement.

PQM

✓Productqualitymanagement,productqualityspecreleaseandqualitylimitationapproval

✓Fieldqualityissuesimprovement

NPI

✓Newproductintroduction.Tomanagethenewprojectfactoryreadinessandlaunch.

✓SOVPproductionarrangementandSSschedulearrangement.

TPM

✓TotalR&Downer,bothparts/system,HWandSW.tomanagetheoveralldesignprocess

✓Designspecreleaseanddesignissueimprovement

✓Certificationandpackingrelatedworkingitems.

GSM

✓WindowofproductionplanarrangementafterMP

ODMfactory

✓FullysupportLenovoteamtofinishtheNPIandMPbuild

✓FollowthequalityrequirementofLenovotosurethegoodqualitybothproductionandfield.

4.Terms&Definitions

SS-ShipSupport,itisthegatefornormalshipmentandmassproductionfromNPItoMP

PCR-Productchangerequest

ECR-Engineeringchangerequest

LL-lessonlearning

WQR-WeeklyQualityReview

MQR-MonthlyQualityReview

QBR-QuarterBusinessReview

OOB-OutofBox

ORT-OngoingReliabilityTesting

CSA-CustomerSimulationAudit

NTF-NotTroubleFound

FIFO-FirstInFirstOut

5.Content

5.1SupplierFactorySystemRequirement-----------------------------------------------------------------------4

5.1.1SupplierFactoryQualitySystemRequirement-------------------------------------------------------------4

5.1.2Supplierfactoryqualification------------------------------------------------------------------------------------4

5.1.3Suppliermanufacturingfactorysupportingandresponsibility------------------------------------------4

5.1.4Productsafty、HSF、EMCrequirement--------------------------------------------------------------------7

5.2Suppliermanufacturingandqualitycontrolprocess---------------------------------------------------7

5.2.1ManufacturingSFISdatasystemrequirement------------------------------------------------------------7

5.2.2Incominginspection----------------------------------------------------------------------------------------------7

5.2.3Materialandfinishgoodstockmanagementrequirement----------------------------------------------8

5.2.4Materialkitting、measurementandtraceability-----------------------------------------------------------8

5.2.5SMTprocessandqualitycontrol------------------------------------------------------------------------------8

5.2.6Assemblyproductionandqualitycontrol--------------------------------------------------------------------9

5.2.7Factorytestingandinspectionrequirement----------------------------------------------------------------10

5.2.8Label、barcodeandproductsymbol-------------------------------------------------------------------------11

5.2.9OOBandCSArequirement-------------------------------------------------------------------------------------12

5.2.10ORTtestingrequirement---------------------------------------------------------------------------------------12

5.2.11Shippingauditandtraceability--------------------------------------------------------------------------------12

5.2.12Repairandreworkprocesscontrol--------------------------------------------------------------------------12

5.2.13Imagedownloadprocessandcontrol-----------------------------------------------------------------------13

5.2.14Newproductrunningandcontrolrequirement------------------------------------------------------------13

5.2.15NTFcontrolprocess---------------------------------------------------------------------------------------------15

5.2.16Touchpaneltestingrequirement-----------------------------------------------------------------------------15

5.2.17Lessonlearnrequirement--------------------------------------------------------------------------------------16

5.2.18ESDrequirement-------------------------------------------------------------------------------------------------16

5.2.19ProductrefreshandFOTrequirement----------------------------------------------------------------------16

5.2.20Sub-Tiersupplier/materialmanagement--------------------------------------------------------------------17

5.3Customerrequirement、specandissuedisposition----------------------------------------------------18

5.3.1Customerrequirementandspecreceiving、save、translateandupgrade------------------------18

5.3.2ECprocessrequirement-----------------------------------------------------------------------------------------18

5.3.3Samplingrequirementbothmaterialandsystematicproduct------------------------------------------18

5.3.4Fieldissueanalysisanddispositionrequirement----------------------------------------------------------19

5.4Qualityrequirement、executionandmonitor--------------------------------------------------------------19

5.4.1KPIs-------------------------------------------------------------------------------------------------------------------19

5.4.2Inspectionstructure-----------------------------------------------------------------------------------------------20

5.4.3Qualityreviews-----------------------------------------------------------------------------------------------------21

5.4.4AuditandQualification-------------------------------------------------------------------------------------------21

5.4.5QualityAlert--------------------------------------------------------------------------------------------------------22

5.4.6Qualitydatacollection-------------------------------------------------------------------------------------------23

5.4.7FAIrequirement---------------------------------------------------------------------------------------------------24

5.4.8Labelandbarcodequalityrequirement---------------------------------------------------------------------24

5.4.9Straingage---------------------------------------------------------------------------------------------------------24

5.4.10QualityPlan------------------------------------------------------------------------------------------------------24

5.4.11QVtestingrequirement----------------------------------------------------------------------------------------25

5.4.12Packing、sealing、resealingrequirement----------------------------------------------------------------25

5.4.13EOLcontrolandLong-Timesuspendproductscontrol-----------------------------------------------25

5.4.14SN/MAC/IMEImanagementrequirement-----------------------------------------------------------------25

5.1SupplierFactorySystemRequirement

5.1.1Supplierfactoryqualitysystemrequirement

-TheSupplierisrequiredtoassurethemanufactureofLenovoproductsisconsistentwiththerequirementsofISO9001:

2000or2008（AccordingtotheNationalRequirements）andISO14001:

2004；andotherssystemrequirementaccordingtoLenovoandNationallatestRequirement

-ThesupplierisrequiredtoassuretheproductfollowingworldhazardoussubstancerestrictedrulesaccordingtoLenovoglobalprocurementwebsite.

5.1.2Supplierfactoryqualification

-Suppliermanufacturingshouldbequalifiedasthequalifiedsuppliers.

-Attachmentnewsupplierqualificationchecklististhekeyreferenceindex

-Afterqualify,lineorsitechangeshouldbequalifiedtoo,andsuppliershouldinformLenovo.

Newlineaheadofonemonth,newsiteaheadof3months;

-Newlineandnewsiterunning,suppliershouldsubmitthecontrolrunplantoLenovoSQEreviewand

followingtheplantoarrangethesafelaunchcontrolrunandsubmitthecontrolrunreport.

Referringtoattachedqualificationrequirement

5.1.3Suppliermanufacturingfactorysupportingandresponsibility

5.1.3.1Organization

5.1.3.1.1DedicatedTeamforLenovoisrequired.Theteamisresponsibleforestablishing,

maintainingandimplementingqualityrelatedaspectsoftheProductandProcess.Andtheteam

isresponsiblefortheefficiencyandeffectivenessoftheprocessandcommunication.

5.1.3.1.2ThesupplierisrequiredtosetupEnd-to-End（E2E）QualityFocalPointtomanage,

-SQEforsub-tiersuppliermanagement

-SupplierInternalProductionProcessQualityControl

-FieldSupportfortheQualityRelatedAspectsinend-userside（ProductsShippedOutLenovo）

-QAfornewproductqualificationandqualityperformancetracking/improvement

5.1.3.1.3EmployeeQualificationRequirements

-ThesuppliershallprovidebelowinformationforQualityManagerand/orRepresentative,QualityEngineerandOperatorinRFQprocessforevaluation

-Howmanyyears’experienceinq