基于solidworks机床夹具设计外文翻译.docx

基于solidworks机床夹具设计外文翻译.docx

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基于solidworks机床夹具设计外文翻译

2604130359

CNCCuttingTechnologyReview

Numericalcontrolhighspeedcuttingtechnology（HighSpeedMachining,HSM,orHighSpeedCutting,HSC）,isoneoftheadvancedmanufacturingtechnologytoimprovethemachiningefficiencyandquality,thestudyofrelatedtechnologyhasbecomeanimportantresearchdirectionofadvancedmanufacturingtechnologyathomeandabroad.Chinaisabigmanufacturingcountry,intheworldofindustrytransfertoacceptthefrontinsteadofback-endofthetransfer,tomasterthecoretechnologyofadvancedmanufacturing,orinanewroundofinternationalindustrialstructureadjustment,ourcountrymanufacturingindustrywillfurtherbehind.Imminentresearchonthetheoryandapplicationofadvancedtechnology.

1,high-speedCNCmachiningmeaning

HighspeedcuttingtheoryputforwardbytheGermanphysicistCarl.J.Salomoninthelastcenturyandearlythirty's.Heconcludedbyalotofexperiments:

inthenormalrangeofcuttingspeed,cuttingspeediftheincrease,willcausethecuttingtemperaturerise,exacerbatingthewearofcuttingtool;however,whenthecuttingspeedisincreasedtoacertainvalue,aslongasmorethantheinflectionpoint,withtheincreaseofthecuttingspeed,cuttingtemperaturecannotrise,butwilldecline,soaslongasthecuttingspeedishighenough,itcanbesolvedverywellinhighcuttingtemperaturecausedbytoolwearisnotconducivetothecuttingproblem,obtainedgoodprocessingefficiency.

Withthedevelopmentofmanufacturingindustry,thistheoryisgraduallypaidmoreattentionto,andattractedalotofattention,onthebasisofthistheoryhasgraduallyformedthefieldofhigh-speedcuttingtechnologyofNC,relativelyearlyresearchonNCHigh-speedMachiningTechnologyindevelopedcountries,throughthetheoreticalbasisoftheresearch,basicresearchandappliedresearchanddevelopmentapplication,atpresentapplicationshaveenteredthesubstantivestageinsomeareas.

Thehigh-speedcuttingprocessingcategory,generallyhavethefollowingseveralkindsofclassificationmethods,oneistoseethatcuttingspeed,cuttingspeedoverconventionalcuttingspeedis5-10timesofhighspeedcutting.Alsohasthescholartospindlespeedasthedefinitionofhigh-speedprocessingstandards,thatthespindlespeedishigherthanthatof8000r\/minforhighspeedmachining.Andfromthemachinetoolspindledesignpointofview,withtheproductofDNdiameterofspindleandspindlespeed,ifthevalueofDNto（5~2000）*105mm.r\/min,isconsideredtobeofhighspeedmachining.Inpractice,differentprocessingmethods,differentmaterials,highspeedcuttingspeedcorrespondingtodifferent.Isgenerallybelievedthattheturningspeedof（700~7000）m\/min,millingspeedreachesm\/min（300~6000）,thatisinthehigh-speedcutting.

Inaddition,fromthepracticalconsiderations,high-speedmachiningconceptnotonlycontainsthehighspeedcuttingprocess,integrationandoptimizationalsocontainstheprocessofcutting,isacanobtaingoodeconomicbenefitsandhighspeed,istheunityoftechnologyandbenefit.

High-speedcuttingtechnologyisinthemachinetoolstructureandmaterials,machinetooldesign,manufacturingtechnology,high-speedspindlesystem,highperformanceandfastfeedingsystem,ahighperformanceCNCsystem,toolholdersystem,highperformancetoolmaterialandtooldesignandmanufacturingtechnology,highefficiencyandhighprecisionmeasurementandtestingtechnology,themechanismofhighspeedcutting,highspeedcuttingprocessandotherrelatedhardwareandsoftwaretechnologyarefullyintegratedintothedevelopmentfoundation.Therefore,highspeedcuttingtechnologyisacomplexsystemengineering,isawiththerelatedtechnologydevelopmentandthedevelopmentoftheconceptof.

2,thesuperiorityofhigh-speedCNCmachining

Duetothelargeamplitudeoftheincreaseofthecuttingspeed,highspeedmachiningtechnologynotonlyimprovesthecuttingproductivity,andcomparedwiththeconventionalcuttingalsohassomeobviousadvantages:

first,smallcuttingforce:

inhighspeedmilling,cuttingadoptstheformofsmallquantities,highcuttingspeed,thecuttingforceisreducedby30%comparedtotheconventionalcutting,especiallytheradialcuttingforcegreatlyspindlebearing,tool,workpieceisreduced.Bothtoreducetoolwear,andeffectivecontrolofthevibrationmachiningsystem,improvethemachiningaccuracy.Second,thematerialremovalrateishigh:

theuseofhighspeedcutting,cuttingspeedandfeedrateareimprovedgreatly,thesametimethematerialremovalrateisimprovedgreatly.Thusgreatlyimprovetheprocessingefficiency.Third,thermaldeformationsmall:

inthehigh-speedcutting,cuttingheat,mostofthetimetotheworkpiecebytheoutflowofhigh-speedchipaway,sotheheatingtimeofthemachineds