ansys模拟焊接.docx
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ansys模拟焊接
/FILNAME,weldingstress,0
/PREP7
!
定义焊接参数
L=1E-1!
焊件的长度
W=1E-1!
焊件的宽度
H=6E-3!
焊件的高度
U=20!
焊接电压
I=160!
焊接电流
V=0.01!
焊接速度
YITA=0.7!
焊接热效率
R=0.007!
电弧有效加热半径
Q=U*I*YITA!
电弧热功率
Qm=3/3.1415/R**2*Q!
加热斑点中心最大热流密度
!
*
ET,1,PLANE55
ET,2,SOLID70
MPTEMP,,,,,,,,
MPTEMP,1,20
MPTEMP,2,200
MPTEMP,3,500
MPTEMP,4,750
MPTEMP,5,1000
MPTEMP,6,1500
MPTEMP,7,1700
MPTEMP,8,2500
MPDATA,KXX,1,,50
MPDATA,KXX,1,,47
MPDATA,KXX,1,,40
MPDATA,KXX,1,,27
MPDATA,KXX,1,,30
MPDATA,KXX,1,,35
MPDATA,KXX,1,,40
MPDATA,KXX,1,,55
MPDATA,DENS,1,,7820
MPDATA,DENS,1,,7700
MPDATA,DENS,1,,7610
MPDATA,DENS,1,,7550
MPDATA,DENS,1,,7490
MPDATA,DENS,1,,7350
MPDATA,DENS,1,,7300
MPDATA,DENS,1,,7090
MPDATA,C,1,,460
MPDATA,C,1,,480
MPDATA,C,1,,530
MPDATA,C,1,,675
MPDATA,C,1,,670
MPDATA,C,1,,660
MPDATA,C,1,,780
MPDATA,C,1,,820
MPDATA,EX,1,,2.05E11
MPDATA,EX,1,,1.87E11
MPDATA,EX,1,,1.5E11
MPDATA,EX,1,,0.7E11
MPDATA,EX,1,,0.2E11
MPDATA,EX,1,,0.19E2
MPDATA,EX,1,,0.18E2
MPDATA,EX,1,,0.12e2
MPDATA,PRXY,1,,0.28
MPDATA,PRXY,1,,0.29
MPDATA,PRXY,1,,0.31
MPDATA,PRXY,1,,0.35
MPDATA,PRXY,1,,0.4
MPDATA,PRXY,1,,0.45
MPDATA,PRXY,1,,0.48
MPDATA,PRXY,1,,0.5
UIMP,1,REFT,,,20
MPDATA,ALPX,1,,1.1e-5
MPDATA,ALPX,1,,1.22e-5
MPDATA,ALPX,1,,1.39e-5
MPDATA,ALPX,1,,1.48e-5
MPDATA,ALPX,1,,1.34e-5
MPDATA,ALPX,1,,1.33e-5
MPDATA,ALPX,1,,1.32e-5
MPDATA,ALPX,1,,1.31e-5
TB,BISO,1,6,2,
TBTEMP,20
TBDATA,,220e6,0,,,,
TBTEMP,250
TBDATA,,175e6,0,,,,
TBTEMP,500
TBDATA,,80e6,0,,,,
TBTEMP,750
TBDATA,,40E6,0,,,,
TBTEMP,1000
TBDATA,,10E6,0,,,,
TBTEMP,1500
TBDATA,,1E-5,0,,,,
K,1,0,0,0
K,2,0,L,0
K,3,-W/2*0.15,L,0
K,4,-W/2*0.3,L,0
K,5,-W/2*0.5,L,0
K,6,-W/2,L,0
K,7,-W/2,0,0
K,8,-W/2*0.5,0,0
K,9,-W/2*0.3,0,0
K,10,-W/2*0.15,0,0
K,11,0,0,H
A,1,2,3,10
A,10,3,4,9
A,9,4,5,8
A,8,5,6,7
ESIZE,0.0012
AMESH,1
ESIZE,0.0025
AMESH,2
ESIZE,0.005
AMESH,3
ESIZE,0.0065
AMESH,4
TYPE,2
EXTOPT,ESIZE,2,0,
EXTOPT,ACLEAR,1
!
*
EXTOPT,ATTR,1,0,0
REAL,_Z4
ESYS,0
!
*
VOFFST,1,H,,
VOFFST,2,H,,
VOFFST,3,H,,
VOFFST,4,H,,
EPLOT
NUMMRG,ALL,,,,LOW
/SOL
!
*
ANTYPE,4
!
*
TRNOPT,FULL
LUMPM,0
*DEL,_FNCNAME
*DEL,_FNCMTID
*DEL,_FNC_C1
*DEL,_FNC_C2
*DEL,_FNC_C3
*DEL,_FNCCSYS
*SET,_FNCNAME,'GAOSI'
*DIM,_FNC_C1,,1
*DIM,_FNC_C2,,1
*DIM,_FNC_C3,,1
*SET,_FNC_C1
（1）,QM
*SET,_FNC_C2
（1）,V
*SET,_FNC_C3
（1）,R
*SET,_FNCCSYS,0
!
/INPUT,HANJIE.func,,,1
*DIM,%_FNCNAME%,TABLE,6,19,1,,,,%_FNCCSYS%
!
!
Beginofequation:
Qm*exp（-3*（{X}^2+（{Y}-V*{TIME}）^2）/R^2）
*SET,%_FNCNAME%（0,0,1）,0.0,-999
*SET,%_FNCNAME%（2,0,1）,0.0
*SET,%_FNCNAME%（3,0,1）,%_FNC_C1
（1）%
*SET,%_FNCNAME%（4,0,1）,%_FNC_C2
（1）%
*SET,%_FNCNAME%（5,0,1）,%_FNC_C3
（1）%
*SET,%_FNCNAME%（6,0,1）,0.0
*SET,%_FNCNAME%（0,1,1）,1.0,-1,0,0,0,0,0
*SET,%_FNCNAME%（0,2,1）,0.0,-2,0,1,0,0,-1
*SET,%_FNCNAME%（0,3,1）,0,-3,0,1,-1,2,-2
*SET,%_FNCNAME%（0,4,1）,0.0,-1,0,3,0,0,-3
*SET,%_FNCNAME%（0,5,1）,0.0,-2,0,1,-3,3,-1
*SET,%_FNCNAME%（0,6,1）,0.0,-1,0,2,0,0,2
*SET,%_FNCNAME%（0,7,1）,0.0,-3,0,1,2,17,-1
*SET,%_FNCNAME%（0,8,1）,0.0,-1,0,1,18,3,1
*SET,%_FNCNAME%（0,9,1）,0.0,-4,0,1,3,2,-1
*SET,%_FNCNAME%（0,10,1）,0.0,-1,0,2,0,0,-4
*SET,%_FNCNAME%（0,11,1）,0.0,-5,0,1,-4,17,-1
*SET,%_FNCNAME%（0,12,1）,0.0,-1,0,1,-3,1,-5
*SET,%_FNCNAME%（0,13,1）,0.0,-3,0,1,-2,3,-1
*SET,%_FNCNAME%（0,14,1）,0.0,-1,0,2,0,0,19
*SET,%_FNCNAME%（0,15,1）,0.0,-2,0,1,19,17,-1
*SET,%_FNCNAME%（0,16,1）,0.0,-1,0,1,-3,4,-2
*SET,%_FNCNAME%（0,17,1）,0.0,-1,7,1,-1,0,0
*SET,%_FNCNAME%（0,18,1）,0.0,-2,0,1,17,3,-1
*SET,%_FNCNAME%（0,19,1）,0.0,99,0,1,-2,0,0
!
Endofequation:
Qm*exp（-3*（{X}^2+（{Y}-V*{TIME}）^2）/R^2）
TUNIF,20,!
定义初始温度
!
定义对流换热边界
SFA,15,1,CONV,30,20
SFA,20,1,CONV,30,20
SFA,9,1,CONV,30,20
SFA,14,1,CONV,30,20
SFA,19,1,CONV,30,20
SFA,24,1,CONV,30,20
SFA,23,1,CONV,30,20
SFA,7,1,CONV,30,20
SFA,12,1,CONV,30,20
SFA,17,1,CONV,30,20
SFA,22,1,CONV,30,20
SFA,1,1,CONV,30,20
SFA,2,1,CONV,30,20
SFA,3,1,CONV,30,20
SFA,4,1,CONV,30,20
!
施加高斯热源
SFA,5,1,HFLUX,%GAOSI%
SFA,10,1,HFLUX,%GAOSI%
OUTRES,ALL,ALL,
TIME,L/V!
设置求解时间
AUTOTS,-1
NSUBST,50,50,50
KBC,0
TSRES,ERASE
LSWRITE,1,!
写入载荷文件为1
!
*
TIME,20
AUTOTS,1
NSUBST,20,20,20
KBC,0
!
*
TSRES,ERASE
LSWRITE,2,
TIME,50
AUTOTS,1
NSUBST,30,30,30
KBC,0
!
*
TSRES,ERASE
LSWRITE,3,
TIME,1100
AUTOTS,1
NSUBST,105,105,105
KBC,0
!
*
TSRES,ERASE
LSWRITE,4,
LSSOLVE,1,4,1,!
开始求解
!
进入热应力求解
/PREP7
ETCHG,TTS!
热到结构分析转换
/SOL
ANTYPE,4
TRNOPT,FULL
LUMPM,0
NLGEOM,1
NROPT,FULL,,OFF
!
定义热应力计算参考温度
TREF,20,
DA,6,SYMM
DL,13,,UY,
DL,10,,UY,
DL,7,,UY,
DL,4,,UY,
DL,1,,UZ,
*DO,I,1,50
LDREAD,TEMP,,,0.2*I,,'weldingstress','rth',''!
读入热分析的计算结果
OUTRES,ALL,ALL,
TIME,0.2*I
DELTIM,0.2,0.075,0.2,1
SOLVE
*ENDDO
*DO,I,1,20
LDREAD,TEMP,,,10+I*0.5,,'weldingstress','rth',''
OUTRES,ALL,ALL,
TIME,10+I*0.5
DELTIM,0.5,0.5,1,1
SOLVE
*ENDDO
*DO,I,1,30
LDREAD,TEMP,,,20+I,,'weldingstress','rth',''
OUTRES,ALL,ALL,
TIME,20+I
DELTIM,1,1,1,1
SOLVE
*ENDDO
*DO,I,1,105
LDREAD,TEMP,,,50+10*I,,'weldingstress','rth',''
OUTRES,ALL,ALL,
TIME,50+10*I
DELTIM,10,10,10,1
SOLVE
*ENDDO
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