部分习题参对考答案.docx

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部分习题参对考答案.docx

部分习题参对考答案

数控铣:

1.用10的立铣刀精铣外轮廓(工件厚4mm)

G90G92X-200.Y-200.Z500.

G00X-49.Y-50.

Z-5.S1000M03M08

G01G41D10X-44.Y0F200

G02X-28.414Y33.595I44J0

G01X0Y50.

X50.Y0

X0Y-50.

X-28.414Y-33.595

G02X-44.Y0I28.414J33.595

G01Y10.F500

G00Z500.M09M05

G40X-200.Y-200.

M02

2.用10的立铣刀精铣外轮廓(工件厚4mm)

G90G92X200.Y200.Z500.

G00X20.Y30.

Z-5.S1000M03M08

G01G41D10X5.774Y30.F200

X17.321Y10.

G02X0Y-20.I-17.321J-10

G01X-30.

G02Y20.I0J20

G03X-20.Y30.I0J10

G01X10.

G00G40X200.Y200.Z500.M09M05

M02

习题8:

MAINPROGAMMO10

G90G92X0Y0Z300.G91G41D10X20.Y10.F200

G00Z2.S1000M03M08Y40.

G01Z-5.F50X30.

M98P10L03Y-30.

G90G00Z5.X-40.

X0Y60.G00G40X-10.Y-20.

G01Z-5.F50X50.

M98P10L03M99

G90G00Z5.M05M09

X0Y0Z300.

M02

习题7:

用10的立铣刀精铣内、外轮廓

G90G92X0Y0Z500.

G00X70.Y-45.Z-4.

S1000M03M08

G01G41D10X0Y-40.F200

G02X0Y-40.I0J40.

G03X-20.Y-60I0J-20.

G00Z5.

G40X0Y15.

G01Z-4.F50

G42D10X0Y0F200

G02X-30.Y0I-15.J0

X30.Y0I30J0

X0Y0I-15.J0

G01Y10.F500

G00Z2.M09M05

G40X0Y0Z500.

M02

数控钻镗:

图5-15(a)(工序略)

N1T01G90

N2G53G28Z0M06

N3G54G43H01G00Z20.

N4S1000M03T02

N5G99G81Z-1.R3.L0F50

N6M98P10O10

N7G80G49M05N1X25.Y20.

N8G53G28Z0M06N2X-25.

N9G54G43H02G00Z20.N3Y-20.

N10S800M03T03N4G98X25.

N11G99G83Z-35.R3.Q10.L0F60N5M99

N12M98P10

N13G80G49M05

N14G53G28Z0M06

N15G54G43H03G00Z20.

N16S600M03T00

N17G99G82Z-10.R3.P1000L0F50

N18M98P10

N19G80G49M05

N20G53G28Z0M06

N21M02

图5-16(工序略)

N1T01G90

N2G53G28Z0M06

N3G54G43H01G00X25.Y10.Z20.

N4S1000M03T02

N5G91G99G81Y-30.Z-4.R-17.L02F50

N6G90G00Z20.

N7X55.Y-80.

N8G91G99G81Y30.Z-4.R-7.L02F50

N9G90G80G49M05

N10G53G28Z0M06

N11G54G43H02G00X25.Y10.Z20.

N12S800M03T03

N13G91G99G81Y-30.Z-23.R-17.L02F60

N14G90G00Z20.

N15X55.Y-80.

N16G91G99G81Y30.Z-23.R-7.L02F60

N17G90G80G49M05

N18G53G28Z0M06

N19G54G43H03G00Z20.

N20S300M03T00

N21G84X25.Y-20.Z-15.R5.F1.0

N22Y-50.

N23G80G49M05

N24G53G28Z0M06

N25M02

图5-17(工序略)

N1T01G90

N2G53G28Z0M06

N3G54G43H01G00X0Y-3.Z20.

N4S1000M03T02

N5G91G99G81Y13.Z-4.R-17.L04F50

N6G90G00X30.Y15.Z20.

N7G91G99G81Y-30.Z-4.R-17.L02F50

N8G90G00X60.Y-3.Z20.

N9G91G99G81Y13.Z-4.R-17.L04F50

N10G90G80G49M05

N11G53G28Z0M06

N12G54G43H02G00X0Y-3.Z20.

N13S800M03T03

N14G91G99G81Y13.Z-22.R-17.L04F60

N15G90G00X60.Y62.Z20.

N16G91G99G81Y-13.Z-22.R-17.L04F60

N17G90G80G49M05

N18G53G28Z0M06

N19G54G43H03G00X30.Y-15.Z20.

N20S600M03T04

N21G91G99Y30.Z-10.R-17.L02F60

N22G90G80G49M05

N23G53G28Z0M06

N24G54G43H03G00Z20.

N25S300M03T00

N26G84X30.Y15.Z-4.R5.F1.5

N27Y45.

N28G80G49M05

N29G53G28Z0M06

N30M02

加工中心:

习题5.程序清单(工序及刀具卡片略)

N1T01G90

N2G53G28Z0M06

N3G54G43H01G00Z20.

N4S1000M03T01

N5G99G81Z-1.R3.L0F50

N6M98P100O100

N7G80G49M05N1X60.Y0

N8G53G28Z0M06N2X0Y60.

N9G54G43H02G00Z20.N3X-60.Y0

N10S800M03T03N4G98X0Y-60.

N11G99G83R3.Z-20.Q10.F50N5M99

N12M98P100

N13G80G49M05

N14G53G28Z0M06

N15G54G43H03G00Z20.

N16S800M03T04

N17G99G82Z-1.R3.L0F100

N18M98P100

N19G80G49M05

N20G53G28Z0M06

N21G54G43H04G00Z0

N22S300M03T05

N23G84Z-10.R5.L0F2.0

N24M98P100

N25G80G49M05

N26G53G28Z0M06

N27G54G00X150.Y0

N28G43H05Z0

N29S600M03M08T00

N30G01G42H51X45.F300

N31G03X45.Y0I-45.J0

N32G00G40X0Y0

M33G49M05M09

N34G53G28Z0M06

N35M02

习题8:

刀具刀具刀具装卡长度补偿代码刀具半径补偿代码主轴进给

代码名称长度与补偿值直径与补偿值转速

T01φ18150H05/120φ18D11/9S800F100

立铣刀D12/23

D13/17

D14/11

T02φ3中心钻60H01/60S1000F50

T03φ10钻头80H02/80S800F50

T04φ40锪刀100H03/100S600F60

程序清单

N1T01G90O10

N2G53G28Z0M06N1G91G00Z-5.

N3G54G00X-60.Y-60.N2G90G01G41D11X35.Y-45.F100

N4G00G43H01Z0N3G02X-45.Y-35.I0J10.

N5S800M03M08T02N4G01Y35.

N6M98P10L03N5G02X-35.Y45.I10.J0

N7G00Z-10.N6G01X35.

N8G01G41D12X-23.51Y-31.94F100N7G02X45.Y35.I0J-10.

N9M98P20N8G01Y-35.

N10G01G41D13X-23.51Y-31.94F100N9G02X35.Y-45.I-10.J0

N11M98P20N10G01X-45.

N12G01G41D14-23.51Y-31.94F100N11G00G40X-60.Y-60.

N13M98P20N12M99

N14G01G41D11X-23.51Y-31.94F100

N15M98P20O20

N16G49M05M09N1X-37.82Y12.36

N17G53G28Z0M06N2X0Y40.

N18G54G43H02Z20.N3X37.82Y12.36

N19S1000M03T03N4X23.51Y-31.94

N20G99G81X0Y0Z-1.R3.F50N5X-28.

N21Z-11.M98P30N6G00G40X-60.Y-60.

N22G80G49M05N7M99

N23G53G28Z0M06

N24G54G43H03Z20.O30

N25S800M03M08T04N1X35.Y35.

N26G99G81X0Y0Z-16.R3.F50N2X-35.

N27Z-24.M98P30N3Y-35.

N28G80G49M05M09N4G98X35.

N29G53G28Z0M06N5M99

N30G54G43H04G00Z20.

N31S600M03M08T00

N32G82X0Y0Z-16.R3.P1000F60

N33G80G49M05M09

N34G53G28Z0M06

N35M02

习题9.程序清单(工序及刀具卡片略)

N1T01G90

N2G53G28Z0M06

N3G54G43H01G00Z20.

N4S1000M03T02

N5G99G81X0Y87.Z-1.R3.F50

N6M98P10O10

N7G80G49M05N1X-129.Y70.

N8G53G28Z0M06N2X-65.Y-98.

N9G54G43H02G00Z20.N3X65.

N10S800M03T03N4X129.Y70.

N11G99G81X0Y87.Z-6.R3.F50N5M99

N12G83Z-20.R3.Q10.L0F50

N13M98P10

N14G80G49M05

N15G53G28Z0M06

N16G54G43H03G00Z20.

N17S300M03T04

N18G84Z-18.R5.L0F1.5

N19M98P10

N20G80G49M05

N21G53G28Z0M06

N22G54G00X0Y87.

N23G43H04Z5.

N24S800M03M08T05O20

N25G01Z-6.F50N1G01X-66.F60

N26G42D41X0Y70.N2C03X-100.04Y8.946R40.

N27M98P20N3G01X-57.01Y-60.527

N28G01Z5.F500N4G03X-40.Y-70.R20.

N29G40G49M05M09N5G01X40.

N30G53G28Z0M06N6G03X57.01Y-60.527R20.

N31G54G43H05G00X0Y150.Z0N7G01X100.04Y8.946

N32S600M03M08T00N8G03X66.Y70.R40.

N33G42D51X0Y70.F200N9G01X-1.

N34M98P20N10M99

N35G40G49M05M09

N36G53G28Z0M06

N37M02

数控车:

习题2.图7-18b)

若设每次切深s=0.1mm,则T=(22-10)/2=6p=T/s=60

N1T11G90

N2G92X100.Z300.

N3S1000M03M08

N4G00X34.Z2.

N5G91G81P60

N6G00X-12.2

N7G01Z-2.F100

N8G02X2.Z-1.I0K-1.

N9G01Z-11.

N10G03X6.Z-3.I6.K0

N11G02X4.Z-2.I0K-2.

N12G00Z19.

N13G80

N14G90G00X100.Z300.M05

N15M02

数控线切割:

补充1.

M78

M78

M80

M82

M84

G90G92X0Y0

G42G01X0Y15.

G02Y-15.I0J-15.

G02Y15.I0J15.

M01

G40G00X0Y0

M02

补充2.

M78

M78

M80

M82

M84

G90G92X0Y0

G41G01X0Y15.

X-15.

Y-15.

X15.

Y15.

X0.3

M01

G01X0

G40G00Y0

M02

补充3.

M78

M78

M80M82M84

G90G92X0Y0

G41G01Y-20.

G03X17.321Y10.I0J20.

G01X5.774Y30.

X-20.

G02X-30.Y20.I-10.J0

G03Y-20.I0J-20.

G01X-0.3

M01

G01X0

G40G00Y0

M02

习题1.图8-15

M78

M78

M80

M82

M84

G90G92X0Y0

G01G41X19.774Y-3.

G22L10P06I-19.774J3.

G40G00X0Y0

M02

L10

G01X24.819

G03Y3.I-24.819J3.

G01X19.774

G03X12.485Y15.625I-19.774J-3.

G23

APT语言辅助编程:

补1:

L1=LINE/(P1=POINT/0,-50),ATANGL,45

L2=LINE/P1,ATANGL,60,YAXIS

L3=LINE/(P2=POINT/0,50),PERPTO,L1

L4=LINE/P2,ATANGL,-60,YAXIS

C1=CIRCLE/0,0,44

习题2a):

L1=LINE/(POINT/3,0),ATANGL,105

C2=CIRCLE/CENTER,(POINT/2,4),RADIUS,0.75

C1=CIRCLE/CENTER,(POINT/6.5,1)RADIUS,1

L2=LINE/RIGHT,TANTO,C2,LEFT,TANTO,C1

L3=LINE/(POINT/5,0),LEFT,TANTO,C1

C3=CIRCLE/TANTO,L3,YLARGE,(POINT/7,3),RADIUS,1.5

L4=LINE/LEFT,TANTO,C1,RIGHT,TANTO,C3

C4=CIRCLE/(POINT/6,6),(POINT/4,7),(POINT/1.25,4)

C5=CIRCLE/YLARGE,OUT,C4,OUT,C3,RADIUS,0.75

图9-28b)

PL1=PLANE/1,0,0,34

PL2=PLANE/0,0,1,5

PL3=PLANE/0,0,1,29

PL4=PLANE/0,0,1,12.5

图9-29i)

LX=LINE/XAXIS

LY=LINE/YAXIS

L5=LINE/XAXIS,5

L6=LINE/YAXIS,5

L7=LINE/(POINT/40,0),ATANGL,135

L8=LINE/(POINT/45,0),ATANGL,135

L9=LINE/YAXIS,45

L10=LINE/XAXIS,40

L11=LINE/(POINT/50,0),ATANGL,30

L12=LINE/(POINT/50,45),ATANGL,-30

L13=LINE/YAXIS,50

C1=CIRCLE/YLARGE,L5,XLARGE,L6,RADIUS,3

C2=CIRCLE/XLARGE,L6,XSMALL,L7,RADIUS,3

C3=CIRCLE/YLARGE,L5,YSMALL,L7,RADIUS,3

C4=CIRCLE/XLARGE,L8,XSMALL,L9,RADIUS,3

C5=CIRCLE/YLARGE,L8,YSMALL,L10,RADIUS,3

C6=CIRCLE/XSMALL,L9,YSMALL,L10,RADIUS,3

C7=CIRCLE/XLARGE,L13,XSMALL,L12,RADIUS,3

C8=CIRCLE/YLARGE,L11,YSMALL,L12,RADIUS,3

C9=CIRCLE/XLARGE,L13,YLARGE,L11,RADIUS,3

补2:

1.TLLFT,GOLFT/L1,PAST,C1

2.TLRGT,GOLFT/C1,PAST,2,INTOF,L2

3.GOLFT/L2,PAST,C2

4.TLLFT,GORGT/C2,PAST,L1

5.TLRGT,GOLFT/L1,TO,C1

补3:

PARTNO/P24-TU-2-10(a)

MACHIN/FANUC

L1=LINE/(P1=POINT/0,-50),ATANGL,45

L2=LINE/P1,ATANGL,60,YAXIS

L3=LINE/(P2=POINT/0,50),PERPTO,L1

L4=LINE/P2,ATANGL,-60,YAXIS

C1=CIRCLE/0,0,44

PL=PLANE/0,0,1,-5

CUTTER/10,0

OUTTOL/0.005

FROM/100,0,200

SPINDL/800,CLW

COOLNT/ON

RAPID

GO/TO,L1,TO,PL,TO,L3

FEDRAT/200

TLLFT,GOLFT/L1,PAST,L2

GORGT/L2,PAST,C1

GORGT/C1,PAST,L4

GORGT/L4,PAST,L3

GORGT/L3,PAST,L1

COOLNT/OFF

SPINDL/OFF

RAPID

GOTO/100,0,200

END

FINI

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