505E程序卡T4649文档格式.docx
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杭州汽轮机股份有限公司
2004/10/20
GOVERNORSERIALNUMBER:
APPLICATION:
山东机械设备进出口集团公司
TURBINESTART
MANUALSTART?
YesNodflt=NO(Yes/No)
IfYES,selectsamanualstartmodewheretheoperatorcontrolstheturbinespeedfromzerouptotheminimumcontrolspeed.TheStartSequencewouldbe:
PushRUN.Theactuatorsautomaticallymovetomax.position.Lastly,theoperatorslowlyopenstheT&
Tvalveuntilthegovernortakescontrol.
AUTOMATICSTART?
YesNodflt=NO(Yes/No)
IfYES,selectsanautomaticstartmodewherethe505controlstheturbinespeedfromzerouptotheminimumcontrolspeed.TheStartsequencewouldbe:
OpentheT&
Tvalve,thenpushRUN.TheHPvalvelimiteropensautomaticallyuntilthegovernortakescontrol.
SEMIAUTOMATICSTART?
YesNodflt=NO(Yes/No)
IfYES,selectsasemiautomaticstartmodewherethe505valvelimitermustbeopenedslowlybytheoperatortoopenthecontrolvalveandbringtheturbinespeedfromzerouptotheminimumcontrolspeed.TheStartSequencewouldbe:
Tvalve,thenpushRUN.Thevalvelimitermustthenberaisedbytheoperatoruntilgovernortakescontrol.
(Oneofthethreestartmodesmustbeselectedbeforetheunitwillrun)
RATETOMIN=RPM/SECdflt=10.0(0.1,500)
Rateatwhichspeedsetpointmovestolowestcontrollingspeedonstart.Themincontrollingspeedwillbeeither'
idle'
ifidle/ratedisused,or'
lowidle'
iftheautostartsequenceisused.Ifneitherofthisstartupfeaturesisused,theminspeedwillbetheminimumgovernorspeedsetpoint.
HPVALVELIMITERRATE=1%/SECdflt=5.0(0.1,25)
Rateatwhichthevalvelimitermoves.Whenusingasemiautomaticorautomaticstart,thissettingshouldbeveryslow--typicallylessthan2%/sec.Whenusingamanualstart,thissettingislesscriticalandcanbeleftatthedefaultof5%/sec.
USEIDLE/RATED?
YesNodflt=NO(Yes/No)
IfNO,skiptoUseAutoStartSequence.IfYES,thecontrolwillrampfromaprogrammableIdlespeedtoaprogrammableRatedspeedsetpointwhenRatedisselectedthroughkeypad,ModBusorexternalswitch.
IDLESETPT=600RPMdflt=1000(0.0,20000)
LowestcontrolsetpointwhenusingtheIdle/Ratedfunction.
RATEDSETPT=2820RPMdflt=0.0(0.0,20000)
(Mustbegreaterthanorequaltothe'
MinimumGovernor'
Setting)
IDLE/RATEDSETPTRATE15RPM/SECdflt=5.0(0.1,100)
RateatwhichthespeedsetpointmovesbetweenIdleandRatedspeedsetpointswhen
usingtheIdle/Ratedcommands.
USEAUTOSTARTSEQUENCE?
YesNodflt=No(Yes/No)
IfYESandrunisselected,the505automaticallyacceleratesthespeedsetpointtoaprogrammablelowidlespeedandholdsforprogrammabletimethenrampstoaprogrammablehighidlespeedandholdsforaprogrammabletimethenrampstoaprogrammable
ratedspeedsetpoint.Thestartsequencecanbeactuatedorhaltedthroughthekeypad,ModBusorexternalswitch.
COLDSTART(>
xxHRS)=HRSdflt=10(0.0,200)
Ifthismuchtimehasexpiredafteratripcondition,thenthecontrolwillusethecoldstartvalues.Iflessthanthistimehasexpired,thecontrolwillinterpolatebetweenthehotandcoldstartvaluestodetermineratesandholdtimes.
HOTSTART(<
xxHRS)=HRSdflt=1.0(0.0,200)
Maximumtimeallowedafteratripforthehotstartsequencecurvestobeused.Iflessthanthistimehasexpiredthenthecontrolwillusethehotstartvalues.
(Mustbelessthanorequaltothe'
ColdStart'
Hours)
LOWIDLESETPT=RPMdflt=1000(0.0,20000)
Thefirstholdspeedwhenusingtheautomaticstartsequence.Thespeedsetpointwillremainatthissettinguntilthelowidledelay/holdtimehasexpired.
LOWIDLEDELAY(COLD)=MINdflt=1.0(0.0,500)
Programmabletimeinminutestheturbinewilldelayatthelowidlespeedwhenacoldstarthasbeendetermined.
LOWIDLEDELAY(HOT)=MINdflt=1.0(0.0,500)
Programmabletimeinminutestheturbinewilldelayatthelowidlespeedwhenahotstartisdetermined.IftheturbinehasbeenshutdownforlongerthantheHottimebutshorterthantheColdtime,thecontrolwillinterpolatebetweentheHotandColddelaystodeterminethelowidleholdtime.
LowIdleDelay-Cold'
RATETOHIIDLE(COLD)=RPM/SECdflt=1.0(0.1,100)
ProgrammablerateatwhichtheSpeedsetpointwillrampfromlowidlespeedtohighidlespeedwhenacoldstartisdetermined.
RATETOHIIDLE(HOT)=RPM/SECdflt=1.0(0.1,100)
ProgrammablerateatwhichtheSpeedsetpointwillrampfromlowidlespeedtohighidlespeedwhenahotstartisdetermined.IftheturbinehasbeenshutdownforlongerthantheHottimebutshorterthantheColdtime,thecontrolwillinterpolatebetweentheHotandColdratestodeterminetheaccelerationratetothehiidlesetpoint.
RatetoHiIdle-Cold'
HIIDLESETPT=RPMdflt=0.0(0.0,20000)
Thesecondholdspeedwhenusingtheautomaticstartsequence.Thespeedsetpointwillremainatthissettinguntilthehiidledelay/holdtimehasexpired.
(Mustbegreaterthan'
LowIdle'
Setting)
HIIDLEDELAYTIME(COLD)=MINdflt=1.0(0.0,500)
Programmabletimeinminutestheturbinewilldelayatthehighidlespeedwhenacoldstarthasbeendetermined.
HIIDLEDELAYTIME(HOT)=MINdflt=1.0(0.0,500)
Programmabletimeinminutestheturbinewilldelayatthehighidlespeedwhenahotstartisdetermined.IftheturbinehasbeenshutdownforlongerthantheHottimebutshorterthantheColdtime,thecontrolwillinterpolatebetweentheHotandColddelaystodeterminethehiidleholdtime.
HiIdleDelay-Cold'
RATETORATEDSETPT(COLD)=RPM/SECdflt=5.0(0.1,100)
ProgrammablerateatwhichtheSpeedSetpointwillrampfromhighidlespeedtomin
governorspeedwhenacoldstartisdetermined.
RATETORATEDSETPT(HOT)=RPM/SECdflt=5.0(0.1,100)
ProgrammablerateatwhichtheSpeedSetpointwillrampfromhighidlespeedtomingovernorspeedwhenahotstartisdetermined.IftheturbinehasbeenshutdownforlongerthantheHottimebutshorterthantheColdtime,thecontrolwillinterpolatebetweentheHotandColdratestodeterminetheaccelerationratetotheratedsetpoint.
RatetoRated-Cold'
RATEDSETPT=RPMdflt=3600(0.0,20000)
AUTOHALTATIDLESETPTS?
YesNodflt=No(Yes/No)
SelectYESfollowedbyENTERkeytoautomaticallyhalttheautostartsequencesattheidlesetpoints.SelectNOtoallowthecontroltoperformitsautomaticstartsequenceroutinewithoutinterruption.
EXTERNALTRIPINTRIPRELAY?
YesYNodflt=Yes(Yes/No)
SelectYESfollowedbyENTERkeytoallowtheexternaltripinput(s)tode-energizetheTripRelayoutput.WhensettoNO,anexternaltripcontactinputtothe505Ewillshutdownthe505Econtrolbutwillnotde-energizethe505E’striprelayoutput.
RESETCLEARSTRIPOUTPUT?
YesYNodflt=No(Yes/No)
WhenYes,aResetcommandwillenergizethetriprelayoutputevenwhenatripconditionisstillsensedbythe505E-typicallyduetotheexternaltripinput.WhenNO,thetriprelayoutputwillbede-energizedona505Etripandwillnotenergizeuntilalltripshaveclearedanda‘Reset’commandisgiven.
SPEEDCONTROL
NOTE
Themaximumturbinespeedis20000rpmandthemaximumspeedinputfrequencyis15000hertz.
TEETHSEENBYMPU=60dflt=60.0(1,300)
Numberofteethongearthatthespeedprobeismountedon.
MPUGEARRATIO=1.0dflt=1.0(0.05,200)
TheratiooftheMPUgeartotheturbineshaft.ThisgearratioistheresultofdividingthespeedoftheMPUgearbythespeedoftheturbineshaft.
FAILEDSPEEDLEVEL=RPMdflt=250(0.5,1000)
Speedprobeinputfailurelevel.Ifspeeddropsbelowthislevelthecontrolwilldeterminethespeedinputdeviceisfailed.
(Mustbegreaterthanorequalto0.0204xOverspeedTestLimitsetting)
USESPEEDINPUT#2?
YesNodflt=NO(Yes/No)
SpeedInputfailurelevel.Ifspeeddropsbelowthislevelthecontrolwilldeterminethespeedinputdeviceisfailed.
OFF-LINEPROPORTIONALGAIN=5.0dflt=5.0(0.0,100)
Usedtosetspeed/loadcontrolresponse,whentheGenandUtilitybreakercontactsareopenandtheturbinespeedisbelowMin.governorspeedorwhentheSelectDynamicsfunctionisusedandthecontactisopen.
OFF-LINEINTEGRALGAIN=0.5dflt=0.5(0.0,50)
Usedtosetspeed/loadcontrolresponsewhentheGenandUtilitybreakercontactsareopenandtheturbinespeedisbelowMingovernorspeedorwhentheSelectDynamicsfunctionisusedandthecontactisopen.
OFF-LINEDERIVATIVERATIO=100dflt=5.0(0.01,100)
Usedtosetspeed/loadcontrolresponsewhentheGenandUtilitybreakercontactsareopenandtheturbinespeedisbelowMin.governorspeedorwhentheSelectDynamicsfunctionisusedandthecontactisopen.
ON-LINEPROPORTIONALGAIN=5dflt=5.0(0.0,100)
Usedtosetspeed/loadcontrolresponsewhentheGENandUtilitybreakercontactsareclosed(ifGENset)ortheturbineisaboveMin.governorspeed(ifnotaGENset)orwhentheSelectDynamicsfunctionisusedandthecontactisclosed.
ON-LINEINTEGRALGAIN=0.5dflt=0.5(0.01,50)
Usedtosetspeed/loadcontrolresponsewhentheGENandUtilitybreakercontactsareclosed(ifGENset)ortheturbineisaboveMin.governorspeed(ifnotaGENset)orwhentheSelectDynamicsfunctionisusedandthecontactisclosed.
ON-LINEDERIVATIVERATIO=100dflt=5.0(0.01,100)
Usedtosetspeed/loadcontrolresponsewhentheGENandUtilitybreakercontactsareclosed(ifGENset)or