焊接工艺评定依照AWSD11要求编制Word文档下载推荐.docx
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Q345B:
GB/T1591-94
TypeorGrade:
Q345B+Q345B
ThicknessRange:
Unlimited
DiameterRange:
≥600mm
FILLERMATERIAL
AWSA5.20E71T-1
BrandName:
ATYJ502(Q)
Diameter:
Φ1.2mm
SHIELDING
Flux:
Gas:
Gasflow:
AnySpecialBackingorDrying:
POSITION
PositionofGroove:
2F
Fillet:
Yes
VerticalProgression(UporDown):
TECHNIQUE
StringerorWeaveBead:
StringerandWeaveBead
Multi-passorSinglePass(perside):
Multi-pass
Max.WidthofWeave:
18mm
InterpassCleaning:
WireBrush/Grinding(Ifnecessary)
NumberofElectrodes:
Single
PREHEAT
PreheatTemp.,Min.:
Ambient,(δ≥30mm;
150℃)
InterpassTemp.,Min.:
InterpassTemp.,Max.:
250℃
HeatingMethod:
Burnerwithgas
POSTWELDHEATTREATMENT
Temp.:
Time:
EQUIPMENT
Type:
KRⅡ500
WELDINGSITECONDITIONS:
InTheShop
OTHER:
PREPARED
REVIEWED
AUTHORITY
WPWNo.:
W-HL-001
WELDINGPROCEDURE
Welding
process
Weld
pass
Filler
material
Current
Volts
Speed
(cm/min)
Energy
input
(kj/cm)
Name
Dia.
(mm)
Type&
polarity
Amp.
FCAW
Root
ATYJ502(Q)
1.2
DCRP
190~250
22~28
25~40
----
Fill
220~280
24~30
Cap
JointDetail
WeldingSequence
Note:
1.Cleaningtheweldbeforewelding.
REVOEWED
(WPQR)
P-HL-001
PQR
P-HL-001AccordingPQRNo.:
W-HL-001
AWSD1.1-2006
TestPieceThickness:
16mm+16mm
FILLERMATAL
AWSA5.20E71T-1
Ambient
196℃
PQRNo.:
Input
Interpass
Temp
(℃)
1
230
25
32.8
10.5
21
2
240
27
36.2
10.7
65
3
37.4
10.4
85
4
34.5
11.3
97
5
38.9
10.0
124
6
37.5
196
PQR
TESTRESULTS:
VISUALINSPECTION:
Acc.ReprotNo.VI2009-001
RTEXAMINATION:
N/AReprotNo.N/A
UTEXAMINATION:
Acc.ReprotNo.N/A
MTEXAMINATIONN/AReprotNo.UT2009-001
TENSILETEST
Specimen
No.
Width
Thickness
Tensile
Load(KN)
Strength
(N/mm2)
LocationofFrancture
Result
Report
---
BENDTEST
Typeofbend
Roller’s
diameter
Angle
IMPACTTEST
Size(mm)
Location
Ofnotch
Typeof
notch
Temp.
Energyvalue(Transverse)
Average
HARDNESS:
(C01)YesSeeReportLH2009-001
MACROETCH(C02)YesSeeReportLH2009-001
OTHERTEST:
Welder’sName:
Weldingdate:
We,theundersigned,certifythatthestatementinthisrecordarecorrectandthatthetestweldswereprepared,welded,andinaccordancewiththerequirementsofRulesforAWSD1.1-2006.
1.Cleaningtheweldbeforewelding.
焊接工艺评定外观检验报告
WELDINGPROCDUREQUALIFICATIONVISUCLINSPECTIONREPORT
单位名称:
安徽鸿路钢结构(集团)股份有限公司报告号:
REPORTNO,:
HL-2009-001
序号
焊接工艺评定编号
WPQNO.
焊工号码
WelderNo.
结果
P-HL-001
HL-050
ACC
备注:
经外观检查,焊缝表面无任何缺陷。
Remarks:
Aftervisualinspection,Noanydefectsinthesurfaceofwelds.
焊接监督员
WeldingSupervisor
批准
Authority
日期
Date
磁粉检测报告
Magneticpowderinspectionreport
项目名称:
焊接工艺评定(WPQ)
评定号
报告编号
MT2009-001
WPQNo
ReportNo
部件名称
试片(TestPiece)
执行标准
JB/T4730-2005
Partname
Acc.Stand
探伤部位
----------
检件材质
Q345B+Q345B
TestLocation
Material
表面状态
打磨
检测比例
100%
评定级别
Level1
Surfacepreparation
Grinding
TestRate
InspectionStand
仪器型号
B310S
电流类型
AC
检验方法
湿磁粉
Instrumenttype
ElectricCurrent
InspectMethod
WetMagneticparticle
磁化方式
连续法
提升力
45N
磁极间距
200mm
MagnetizingMethod
ContinueMethod
LiftingForce
MagneticPoleDistance
磁化方向
交流磁轭
磁粉种类
Fe3O4
悬浮剂
水剂
MagneticDirector
AC-YOKE
MagneticParticle
DetectingMedium
Water
磁化时间
2S
磁悬液浓度
15g/l
灵敏度试片
A-30/100
MagnetizingTime
Concentration
SensitivityBlock
部件编号
焊缝编号
检测日期
缺陷类型
缺陷位置
缺陷长度
缺陷处理
结论
PartNo
WeldNo
TestDate
DefectName
DefectPosition
DefectLength
DefectTreatment
Judge
P-001
100%角接焊缝
2009..6.5
--------
---------
合格
检测:
审核:
检测专用章批准:
日期:
日期:
硬度检测报告
HARDNESSTESTREPORT
委托单位
Orderer
ReportNo.
LH2009-001
标准
Accordingstandard
AWSD11-2006
产品名称
Productname
焊接工艺认可试验
WeldingProcedurequalificationtest
PQR号
PQRNo.
试样号
TestMark
A01
Loc
Mark
7
8
9
10
11
12
13
-------
A
168
171
166
195
213
226
214
223
185
179
205
224
B
201
188
199
215
236
244
216
169
注:
此结果仅对来样负责Note:
Resultsareresponsibleforthespeci218m235e228n196
审查者:
检测者:
批准:
InspectorTesterAuthority