MSA测量系统分析表格模板第五版(自动计算)表格文件下载.xls

MSA测量系统分析表格模板第五版(自动计算)表格文件下载.xls

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A2101PSW!

A5401PSW!

H54GAGESYSTEMNEEDSIMPROVEMENTPartnumberSL001Partname凸轮轴链轮Plant:

Characteristic:

4.3Gagenumber0013474Coordby:

QCDepartmentTolerance:

0.1000mmGagename:

百分表Phone#Tolerance（Tol）0.1000mmGageECL/revisionDateOPERATORPARTRESULTSTRIAL#12345678910AVGA14.3354.2984.2874.3364.3524.3124.2874.2834.2954.274A14.30624.3324.2974.2864.3344.3504.3104.2864.2844.2964.273A24.30534.3334.2984.2864.3314.3514.3134.2874.2834.2954.274A34.305Average4.33334.29774.28634.33374.35104.31174.28674.28334.29534.2737XA4.30527Range0.00300.00100.00100.00500.00200.00300.00100.00100.00100.0010RA0.00190B14.3334.2954.2854.3354.3534.31304.2874.2844.2944.275B14.3054024.3364.2904.2874.3374.3524.31204.2854.2854.2934.276B24.3053034.3324.2934.2874.3364.3524.31404.2864.2854.2954.275B34.30550Average4.33374.29274.28634.33604.35234.31304.28604.28474.29404.2753XB4.30540Range0.00400.00500.00200.00200.00100.00200.00200.00100.00200.0010RB0.00220C14.3334.2964.2864.3354.3514.31304.2864.2854.2954.275C14.3055024.3304.2944.2874.3364.3524.31404.2874.2844.2964.274C24.3054034.3324.2954.2874.3374.3534.31304.2854.2834.2954.275C34.30550Average4.33174.29504.28674.33604.35204.31334.28604.28404.29534.2747XC4.30547Range0.00300.00200.00100.00200.00200.00100.00200.00200.00100.0010RC0.00170PartAvg4.33294.29514.28644.33524.35184.31274.28624.28404.29494.2746xPART=4.30538PartRangeRPART=0.07722R=RA+RB+RC/Noofoperators=0.00190+0.00220+0.00170/3R=0.00193XDIFF=Max（X）ABC-Min（X）ABC=4.30547-4.30527XDIFF=0.00020UCLR=R*D4=0.00193*2.580UCLR=0.00499LCLR=R*D3=0.00193*0.000LCLR=0.00000OPERATORNAMENOTE:

IthasbeenstatisticallyproventhattheToleranceMethodisbetterA李峰todeterminemeasurementequipmentreliability.EvenwithnegativeB王鹏Kurtosisdatasets,therecordedmeasurementswillbelessthan1%awayC叶军fromthetruevalueifGR&

Risbelow30%.ContactQualityGroupifyouGOODUNTILGAGEECL/revisionCHANGEneedmoreinformation.FROMDATASHEET:

R=0.00193XDIFF=0.00020RPART=0.07722MeasurementUnitAnalysisBasedontheTOLERANCEMethodRepeatibility-EquipmentVariation（EV）EV=R*K1%EV=100EV/TolEV=0.00590TrialsK1%EV=5.9033.05Reproducibility-AppraiserVariation（AV）AV=（XDIFF*K2）2-（EV2/nr）（nparts,rtrials）%AV=100AV/TolAV=0.00000OperK2%AV=0.0032.70Repeatibility&

Reproducibility（R&

R）%R&

R=100R&

R/TolR&

R=（EV2+AV2）%R&

R=5.90R&

R=0.00590PartVariation（PV）PV=RPART*K3PartsK3%PV=100PV/TolPV=0.12510101.62%PV=125.10TotalVariation（TV）1.62TV=（R&

R2+PV2）#REF!

GAGEISREJECTEDTV=0.12524RANGESOUTOFUCLrUsingTOLERANCEmethodUsingParttoPartvariationDETERMINETHERISKPRIORITYNUMBER（RPN）FROMTHEFMEAASSOCIATEDBREAKPOINT=RPN#x%GRR/100WITHTHEDIMENSIONBEINGGAGED.TYPETHERPN#UNDERTHERPN#FIELDPROVIDED（RIGHT）ANDFOLLOWINSTRUCTIONOFUSAGEINNEXTROW:

1.18=20.0x0.05897CONCLUSIONIS.GAGESYSTEMNEEDSIMPROVEMENTNotes:

Guidelinesforacceptanceofgagerepeatabilityandreproducibility（%R&

R）:

UNDER10%ERROR:

GagesystemOK10%to30%ERROR:

Maybeacceptablebaseduponimportanceofapplication.Calculatebreakpoint=RPNx（%GageR&

R/100）andcheckthatislessthan37.8and（%GageR&

R）lessthan30%.Seenextpageforconclusionofusage.OVER30%ERROR:

Gagesystemneedsimprovement.Identifytheproblemsandhavethemcorrected.AverageRunChart123456789104.23004.25004.27004.29004.31004.33004.35004.3700PartAverage李峰王鹏叶军0.00499RangeChartbyoperator123456789100.000000.001000.002000.003000.004000.005000.00600PartRange李峰王鹏叶军UCLrREPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTPartCertificationNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OKOutofUCLrA4B201PSW!

百分表Phone#Tolerance（Tol）0.1000mmGageECL/revisionDateUsingTOLERANCEmethodUsingParttoPartvariation