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1.1.
Outline
Thisdeviceistemperaturecontrolexperimentaldeviceoftemperature,lever,pressure,thatarethemostcommoncontrolsubjectforwatertreatmentplants,chemicalfactoriesandpowerplants.
Attheexperimentofautomaticcontrol,itisveryimportanttokeepthebalanceofsystem.Automaticcontrolsystemiscomposedofcontrolsubjectsandtokeepcontroldevice.Especiallyprocesscontrolhasmanycontrolsubjectstokeepself-balance,sotheexperimentalresultsisconductedwithbalancecondition.
Thisexperimentaldeviceexperimentsabouttherelationofinputsignalandoutputsignaltokeepthebalance(Systemcharacteristics)atthecascadeexperimentandfixedcommandcontrol,alsoexperimentsondynamiccharacteristic(Balanceconditionwithouttimevariation),staticcharacteristic(Balanceconditionconsideratingtimevariation).
Andyourecordthechangeofcontrolamountwhichwasinputhandlingamountorestablishmentofcharacteristicexperiment.Thesetypicalresponsecanbethoughtstepresponse.Youexperimentoptimumcontrolexperiment,fixingP.I.Dconstantofcontroldevice
relatingthisstepresponse.
2.
Processcontrol
Processcontrolkeepsthebalanceofthesystem,automaticallycorrectingtowarddeviation,andcompareseveryvariabletooperatingtowarddeviation,andcompareseveryvariabletooperationconditionofindustrialprocessofflux,temperature,surface,pressure,etcwiththeestablishedgoal.
ProcesscontrolisdecidedintoclosedloopandOpenloopcontrol.
3.
Kindsofautomaticcontrol
Controliscomposedofdetection(measurement),comparison,judgment,operationandmanualcontrolisdonebyman’shandandautomaticcontrolisdonebymeasureoradjusterorothermachinery.
Atpresent,automaticcontrolistakenatthemanyplants.Moreover,wecannotthinkplantcontrolwithoutautomaticcontrol.
Kindsofautomaticcontrolisdecidedlikebelow.
AutomaticcontrolOpenloopcontrolFeedforwardcontrol
Sequentialcontrol
ClosedloopcontrolFeedbackcontrol
3-1.Feedbackcontrol
Feedbackcontroldetects(measure)compares,judges,operates,automatically.Anditmeasurestheresultseverymoment,andcorrectsautomaticallyifthereisanydifferentialbetweenthedesiredvalue(setvalue).
Feedbackcontrolisoneofthemainprocesscontrol.
Thisisthecontrolthatdetecting(measuring)theresults(Controlamount:
tankwaterlever)withdifferentialtransmitter,andcomparingthevaluewiththesetwaterleverandcorrectthedeviation(Openingoperationflowcontrolofthecontrolvalue)
Liketheabove,feedbackcontrolautomaticallydoesthemovementofmeasurement(detection)comparisoncalculationmodernfication.Feedbacksystemhastheelementofdoingthesefunctions.
Atthediagram3-1blocklinediagramitistheclosedloopandittransmittedthecorrectingsignaloftheoppositiontowardtheprocessflow.
Diagram3—1Blocklinediagramoffeedbackcontrolcorollary
Blocklinediagram:
Indicatingtheconstructingelementofcontrolsysteminblock,andconnectingthelineexpressingthesignalflow.
Signal:
Theamountbeingusedfortransmittheinformation
3-2.Feedforwardcontrol
Feedforwardcontrolisthecontrolmethoddoingnecessarycorrectmovementbeforetheinfluenceappearstothecontrolsystem,whendisturbanceentersintothecontrolsystem.
Atfeedbackcontrol,itstartscorrectmovementtoerasethedeviationaftertheinfluencebydisturbanceappears,soincaseofsuddenchangeofdisturbanceorsetvalue,thencontroldisorderstransientlyandarisesmanyproblems.
Feedforwardcontrolbreaksdownthisweakpoint.
Atfeedforwardcontrol,resultsofthecontrollerisnotdonefeedbackandbecomesopen-loopcontrol,notbeingclose-loopcontrol.Accordingly,incaseoffeedbackcontrol,therelationbetweencauseandeffectofdisturbanceandtheresultsofcontrolmustbeunderstoodwell.Thatis,relationofinfluencetothecontrolamounttowardloadchange,andoperatingamountneededtocompensateitshouldbeclear.
Butitisgenerallydifficult.Inmanycasesitisdifficultthatallthedisturbanceisdetected,andtogettheperfectprocessmodelinactualprocess.
Moreoveritisdifficulttoavoidconstantdeviation,soitisusedcombinedwithfeedbackcontrol.
3-3Sequencecontrol
Sequencecontrolprocessesthefixedprocessinadvancestepbystep.Thissequencecontrolisusedinneonsigns,vendingmachines,orelectricwashingmachines.Ontheotherhand,itisneededintheproducingprocessatchemicalfactory,automobilefactory,conveyer,automaticwarehouseasautomation.
3.4
Classificationofcontrolmethods
Productionmethodbycontinuousprocessisemployed,whenscaleofprocessindustrygetsbiggerandlar