5S培训(英文版)PPT文档格式.ppt

5S培训(英文版)PPT文档格式.ppt

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5STHESECRETTOJAPANESESUCCESS,WHATPROBLEMSDOUCOMMONLYENCOUNTERATYOURWORKPLACEHIGHABSENTEEISMHIGHTURNOVERDEMOTIVATEDEMPLOYEESDISORDERED/CLUTTEREDENVIRONMENTMISTAKES/ERRORS,THESOLUTIONTOALLTHESEPROBLEMSIS5S,5SHOUSEKEEPINGTECHNIQUEPRODUCTIVITYANDSAFETYENHANCEMENTTECHNIQUE,IDEABEHIND5S,INORDERTOACHIEVEHIGHLEVELSOFQUALITY,SAFETY,ANDPRODUCTIVITY,WORKERSMUSTHAVEACONDUCIVEWORKINGENVIRONMENT,WHATIS5S?

@#@,DevelopedbytheJapaneseHousekeepingSystemHelpsCreateaBetterWorkingEnvironmentandaConsistentlyHighQualityProcess,THE5SPRINCIPLES,SEIRIOrganisation/SortoutSEITONOrderliness/SystemizeSEISOTheCleaning/ShiningSEIKETSUSTANDARDIZESHITSUKE-Sustain/Discipline,DISCOVERYOF5S,ThirtyyearsagoresearchersstartedstudyingthesecretofsuccessofJapanesemanufacturingcompanies5SturnedouttobethemostimpressivesecretThefactoriesweresowellorganizedthatabnormalsituationswerereadilyapparent,DISCOVERYOF5S,EquipmentsweresocleanandwellmaintainedthatanyproblemsuchasalooseboltorleakingoilcouldbeeasilyseenThispassionofcleanlinessandorderlinessbecameahallmarkofJapaneseorganizations,ADVANTAGESOF5S,IftoolsandmaterialsareconvenientlylocatedinunclutteredworkareasOperatorsspendlesstimelookingforitemsThisleadstohigherworkstationefficiency,afundamentalgoalinmassproduction,ADVANTAGESOF5S,AcleanandtidyworkplaceleadstogreaterwellbeingandincreasedmotivationCompanyimageimproves,ADVANTAGESOF5S,HealthandSafetyisensuredMachinemaintenanceQualityProductivityLeanManufacturing,ADVANTAGESOF5S,RESULTSINAPLACEEASIERTOMANAGESMOOTHWORKINGNOOBSTRUCTIONNODEVIATION,NOPROBLEMSB/CEVERYONEKNOWSWHERETHETHINGSARESPPOSEDFTOBE,ADVANTAGESOF5S,TIMESAVINGQUICKRETRIEVALACCIDENTS&@#@MISTAKESMINIMIZEDINCREASESSPACECREATESWORKPLACEOWNERSHIP,ADVANTAGESOF5S,FOUNDATIONOFALLQCTOOLSCONTINUOUSQUALITYIMPROVEMENTLEANMANUFACTURINGKINDERGARTENOFQUALITYTOOLS&@#@TECHNIQUES,ADVANTAGESOF5S,VISUALMANAGEMENTSYSTEMVISUALCONTROLTOSEETHEABNORMALITIESSIMPLESIGNALSTHATPROVIDEANUNDERSTANDINGOFTHECONDITION（NORMAL/ABNORMAL）ALOOKATTHEPROCESSREVEALSITSDIRECTION（RIGHT/WRONG）,LeanProduction,ThelatestincarnationofJITBasedonToyotaProductionSystem.WasteeliminationWidelyusedinautomotivemanufacturing&@#@otherrepetitivemfg.,Itsamindset&@#@commitmenttoachieveatotallywaste-freeoperationthatsfocusedonyourcustomerssuccessachievedbysimplifyingandcontinuouslyimprovingallprocesses,ItstheeliminationofwasteEverywherewhileaddingcustomervalue,Fromtheoperationsperspective,Fromtheoperationsperspective,Forexample,leanproductionfreesofficeandplantspaceandincreasescapacitysocompaniescanAddproductlinesIn-sourcecomponentproductionIncreaseoutputofexistingproductswithoutacquiringnewfacilities.,KINERGARTENOFALLTHEQCTOOLS,5SISTHESTARTINGPOINTOFALLTHEQCTOOLSCOULDBESAIDASTHEPRE-REQUISITEOFALLQCTOOLS,METHODOLOGYOF5S,1.ORGANISATION（SEIRI）,DecidewhatyouneedRemoveunnecessaryclutterAlltools,gauges,materials,classifiedandthenstoredRemoveitemswhicharebroken,unusableoronlyoccasionallyused,REDTAGTECHNIQUE,GIVESTAFFREDLABELSASKSTAFFTOGOTHROUGHEVERYITEMINTHEWORKPLACEASKIFNEEDED&@#@THOSETHATARENEEDED,INWHATQUANTITYNOTNEEDEDREDTAGITSTOREINTHEREDTAGAREA,REDTAG,Forwaveringitems,PLACETHESUSPECTEDITEMSINTHEREDTAGAREAFORONEWEEKALLOWTHESTAFFTOREEVALUATETHENEEDEDITEMSATTHEENDOFWEEKTHOSEWHONEEDITEMSSHOULDBERETURNED,REDTAG,ORGANISATION,2.ORDERLINESS（SEITON）,ONCEYOUHAVEELIMINATEDALLTHEUNNEEDEDITEMSNOWTURNTOTHELEFTOVERITEMS,ORDERLINESS（SEITON）,OrganiselayoutoftoolsandequipmentDesignatedlocationsUsetapesandlabelsEnsureeverythingisavailableasitisneededandatthe“pointofuse”,ORDERLINESS（SEITON）,WorkplaceCheckpoints:

@#@-Positionsofaislesandstorageplacesclearlymarked?

@#@Toolsclassifiedandstoredbyfrequencyofuse?

@#@Palletsstackedcorrectly?

@#@Safetyequipmenteasilyaccessible?

@#@Floorsingoodcondition?

@#@,3.SEISO（CLEAN/SHINE）,CreateaspotlessworkplaceIdentifyandeliminatecausesofdirtandgrimeremovetheneedtocleanSweep,dust,polishandpaint,SEISO（CLEAN/SHINE）,DivideareasintozonesDefineresponsibilitiesforcleaningToolsandequipmentmustbeownedbyanindividualFocusonremovingtheneedtoclean,4.SEIKETSU（STANDARDISE）,GenerateamaintenancesystemforthefirstthreeDevelopprocedures,schedules,practicesContinuetoassesstheuseanddisposalofitemsRegularlyauditusingchecklistsandmeasuresofhousekeepingRealchallengeistokeepitclean,5.SHITSUKE（SUSTAIN/DISCIPLINE）,Meansinoculatecourtesy&@#@goodhabitsDrivingforcebehindall5SDemingspointnumber1:

@#@ConstancyofpurposeMakeitawayoflifePartofhealthandsafetyInvolvethewholeworkforce*Developandkeepgoodhabits,LITMUSTESTFOR5S,30SECONDRULE