科赛E英文最新修改版.docx

科赛E英文最新修改版.docx

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科赛E英文最新修改版

Contents

Preface····························································2

Chapter1OverviewoftheSystem····························3

1.1Systemperformance································3

1.2TechnicalSpecifications·········································3

1.3componentsoftheSystem···································4

Chapter2Operation······························5

2.1BriefIntroductionstoMenu·····································5

2.2PracticalOperation······························6

Chapter3installation·····························19

3.1ComponentsList···································19

3.2DeviceMounting············································19

3.3SystemConnection··············································20

Chapter4AdjustmentInstructions····················23

4.1AdjustmentofSynchronousRegistrationMotor···············23

4.2AdjustmentofSystemParameters·····························23

Chapter5SpecialPrintingandOperations··············39

5.1MotorPre-alignment······························39

5.2ThehorizontalsettingOperation························42

5.3Printinginreverse···································43

5.4Single-MarkerPrinting············································45

Chapte6SystematicFailuresAnalysis·····························47

Chapter7OtherOperations·························48

Preface

Formanyproducts,brandequityhasbecomeincreasinglydependentonpackagedesignandquality.Whichmeansthatyourorganizationisunderincreasingpressuretodeliveroutstandingquality.TheKesai™ST2000E®ColorRegisterSystemcanhelp.It’sthesystemdesignedformaximumquality,maximumflexibility,andmaximumwastereduction.

ThisnewsystembasedonKesai™ST2000A®colorregisterssystem,Motorpre-alignment（MPA）movesthelengthpresscompensatorrollertothepositionrequiredforapproximatelengthregisterduringmakerready.Thischaractergreatlyreduceswastageatthebeginningofthepress.Highlyintegrate,smoothperformance,fastresponse,easyandflexibleoperationsareallperformedexcellentlyinST-2000Esystemaswell.

TheKesai™ST2000E®colorregistersystemmakesshortworkofonce-difficultjobs.Printingpalecolors,lowcontrastvarnishesorUVinksonachallengingsubstrate,forinstance,ensuringaccurate,worksflawlesslywithevenlow-contrastmarks,andisadaptabletosubstratesfromfoiltopapertofilm.

We’dbedelightedtotellyouaboutallthesecapabilitiesandtogiveyouasneakpreviewoftheexcellentthissystemcanofferyou.

Nowmoreaffordablethanever,it’sreadytomakeahugeimpactonyoursuccess.

Foranyquestionsorvaluableopinions,pleasecontactusat:

Tel:

+86-913-2021607

Fax:

+86-913-2052382

Website:

E-mail:

wnks@

KesaimachineryandelectronicsequipmentCo.,Ltd.

Add:

No.32,WestNanJingRoad,Wei’Nancity,Shaanxiprovince,China.

P.C.:

714000

ChapterIOverviewofthesystem

1.1Systemperformance

●CollectinganddistributingLANcontrolconfiguration,CANBUScommunicationtechnologywithhostcomputerandeachcontrolunit.Errordisplay,erroramendmentanderroracknowledgement.

●ColorLCD（TouchScreen）displayerwithChinese/Englishmenuismoreflexibleandalternativeforregistrationthroughautomatic/manualmode.

●InternationalLinemarksandwedgemarksareusedwithmark-aheadandmark-acrossorders,andwithlengthandsidle（optionalconfiguration）controlways.

●Motorpre-alignment（MPA）functioncanbeoperatedatthebeginningofthepress.Thustwodifferentprintingtaskscanbecontrolledatonemachine-set,（optionalconfiguration）whichalsocontrolsre-printingtask.

●Fastresponseandregistrationatlowspeedgreatlyelevatestheworkingspeed.

●Beingsuitabletodiverseprintingmaterials,suchasPE,OPP,BOPP,PET,PVC,thinpaper,Aluminumfoil,cellophaneetc.

●Beingwithautomaticaddressingfunctionandmultipletracemodessuchastracingtheformercolorandtracingtheappointedcolor.

●Flexibleparametersettingcancontrolsoftprinting,beehivepaperprinting,andbesuitableforvarioustypesofpressmachines.

1.2Technicalspecifications

●Rollerperimeter：

250—2500mm

●Printingspeed：

10—1000m/min

●LengthRegisterprecision：

±0.1mm（dependontheprintingmachine）

●SidleRegisterprecision：

±0.2mm（dependontheprintingmachine）

●Detectionprecision：

±0.01mm

1.3componentsofthesystem

Seechart:

（fig1-1）mainarticlesofModelST-2000Eautocolorregistercontrolsystem:

IndustrialPC,15’’colorLCDwithtouchesscreen,rotaryencoder,controlunits,scanningheads,executiondevicesandcontrolsoftware.Eachpart（control,power,signaletc）isattachedwithsystemthroughCANBuscable.Forrenderhelptousers,hereintroducethefunctionandusageofmainpartsrespectively.

3.controlunits

1.Maincabinet---formountingandfixingequipmentsandprovidesanoperatingplatformforusers.

2.IndustrialPC---toreceiveandtransmit,calculateandprocessinformationstransferredbyeachunit,theencoder,andscanningheadsetc.

3.Encoder----todetectthepositionofcylinder,whichismountedontheshaftandrotateswithcylindersynchronously,generallyoutputl000pulses.

4.Scanningheads-----usedtodetectthepositionofcolormarks.

5.Controlunits----worksatprocessinganderrorcalculation,drivesexecutivedevicestoaccomplishregistrationcontrolandreportserrorsandamendedresultstohostafterreceivingthemarksignalsdetectedbyscanninghead.Thenumberofcontrolunitsidentifywiththenumberofscanningheads.

Chapter2Operations

2.1BriefIntroductionofMenu

Notes:

Itisnecessaryforprintingengineertoreadthispartcarefully.Afterpoweron,thepaneldisplaysasfig2-1

●

Thethreemainmenusareusedforsettingvariousparametersinprintingprocess.

●Thethreesubmenusareusedforadjustingparametersanddisplayingwaves.

●Parameteradjustingzoneismainlyusedforadjustingtheconcreteparametersofeachunit.

●10digitskeyboardisusedtoinputtheparameters.

●Thedisplay/concealkeyisforthreeadjustingmainmenus.Inputtingpassword2021607todisplaythreeadjustingmainmenusifneeded.

●Whenturningoffthecomputer,press‘Exit’keyfirst,thenturnoffpower.

●Thethreeconcealedadjustingmenusareusedforadjustingtheparametersintheprocessofinitialprinting,notallowedtoalteraftersetup.

2.2PracticalOperations

Notes:

Thispartisforspecialoperation,printingengineershouldreaditcarefully.Pleasenoticingtheboldparts.

‘N’presentsthenumberofprintingchannelsexceptspecialinstruction.

Citea12-colorprinterdoes8colorsprinting.Inthiswork,cylindersarerespectivelymountedonprintingchannel1,2,3,4,6,7,8,and9set.Amongthem,the1stcolorisblack,the2ndisblue,the3rdisred,the4thcolorisgreen,andthe6thcolorislightblue,the7thisorange,the8thcolorispurple,andthe9thcolorisyellow.WhenPoweronnormally,itdisplaysasfig2-2.

Key1JobA/Bselectionkey2parametersselection

Key3MPAFunctionkeykey4parameterssetupkey5-wavedisplay

Fig2-2

Thecurrentpanelistheparameter-adjustingsubmenu

whichisundertheoperation-adjustingmenu

.

2.2.1ParameterSetup

1.JobA/Bselection

Infig2-2clickkey1toselectjobA,whenclickagain,thepanelischangedintojobB,hereweselectjob’A’.

2.Colorgroupsetup

INfig2-2,clickkey2,display"colorgroupsetup”panel,clickunitsneedtoclose,whenthebackbarisempty,indicatingclose.

Notes:

Presskey2ithasfiveparametersselection,whichrespectivelyarestandardcolororder,alarmValue,gateaddress,gatewidth,colorgroupsetup.

Hereitcanbefoundthatcylinderisn'tmountedonthe5thcolor,closethe5thcolorwhennoprinting.

Ifcylinderisn'tmountedonthe1stcolor,close2U,nowthe2ndprintingchannelisbasiccolor,whichdoesn’tneedtotrace.

Setasfig2-3inexample.

3.StandardColorOrderSetup

Infig2-2,clickkey1toselectStandardColorOrderSetupasfig2-4.

Notes:

inexample,the5thchannelisn'tprinting,the6thchannelprintsthe5thcolor,yetthe5thtracesthe4thcolor,thetenth,eleventh,twelfthchannelaren'tprinting,closethem,sostandardcolorordersetupisasfig2-4.Ifneedingtosetstandardcolororder,selectcertainunit,hereaftertheparameterinputtingbarischangedintoblue,toinputdigitsusingrightsmallkeyboard,andpress"ENT"toconfirm.

Fig2-4StandardColorOrderSetup

4.AlarmValueSetup

Infig2-2,clickkey2toselect"AlarmValueSetup"asfig2-5,setalarmvalueas0.20mm.

Notes:

whensetting,usesmallkeyboardontherightscreentoinputforselectingacertainunit,hereaftertheinputbarbecomeblue,input0.20andpress"Enter"toconfirm.

Fig2-5AlarmValueSetup

5.GateWidthSetup

Clickkey2（seefig2-2）toselect"GatewidthSetup”,setgatewidthas12--14,itisalsosetthroughsmalldigitalkeyboard.

6.GateAddress

Clickkey2（seefig2-2）toselect"gateaddress”,itisnoneedtosetagain.

7.CylinderPerimeterSetup

Tosetcylinderperimeterisbydigitalkeyboardontherightofscreen.Whensetting,firstclickCkeytoselectcylinderperimetersetupzone（seefig2-4）

hereaftercylinderperimeterinputtingzonebecomesblue,inputandpress"Enter"toconfirm.

Afteralldataareinputted,press"OK"toconfirm.

2.2.2MotorPre-alignment

Notes:

ifyourprinterhasMotorPre-alignmentfunction,pleasereadbelowinstructioncarefully,toundertakingMotorPre-alignment,placethecrossarrowofeachcylinderonthesameplacewhenmountingcylinder,asfig2-6:

●Press