ABB风电变流器资料.docx

ABB风电变流器资料.docx

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ABB风电变流器资料

ACS800-77（LC）（LIQUIDCOOLED）WINDTURBINEDRIVESTESTINGINSTRUCTION

Dokumentinversiohistoria

Rev.

Description

Author

0.1

Firstversion

Jari-PekkaMatsinen

A

Firstapprovedversion

PatrickNordberg

B

Newsoftwareversions

PatrickNordberg

Contents

ACS800-77（LC）（LIQUIDCOOLED）WINDTURBINEDRIVESTESTINGINSTRUCTION1

1.Visualandmechanicalinspection5

1.1Frame5

1.1.1Wall,roof,doorandfloorconstructions5

1.1.2Generalsurfacetidiness5

1.1.3Gaskets5

1.1.4Cableleadthroughs,supportsandcustomercables5

1.1.5Protectionclass5

1.2Componentsanddevices6

1.2.1Busbars6

1.2.2Groundings6

1.2.3Cablesandwirings6

1.2.4Opticfibercable7

1.2.5Instrumentation7

1.3Air-andsurfaceinsulationgaps7

1.4Pipeconnectionsandpressuretest8

1.5Markings8

1.5.1Ratingplateandserialnumberlabel8

1.5.2Warningandinstructionlabels8

1.5.3Devicesymbollabels8

2.Mechanicalfunctionality9

2.1Switches9

2.2Fuses9

2.3Doors9

2.4Checkingwhencabinetisunpowered10

2.4.1Wiringsandrelays10

2.4.2Adjustmentofcabinetdevices11

2.4.2.1CircuitBreaker11

2.4.2.2Protectivedevices（Stotz）12

2.4.2.3Voltagemeasurementboard（NAMU-01）12

2.4.2.4Brakingchopper13

2.4.2.5DDCSBranchingUnits（NDBU95C）14

2.4.2.6Pt100temperaturemeasurement（RAIO-01）15

3.Insulationresistanceandvoltagetests16

3.1Circuitryandpreparation16

3.2Insulationresistancetestandvoltagetestfor24V17

3.3Insulationresistancetestandvoltagetestfor230V17

3.4Insulationresistancetestandvoltagetestforprimaryseriescircuit17

3.5Approvalmarking17

3.6ArrangementsafterTest17

4.Inspectionoftheelectricalfunctionalityofthedrive18

4.1Softwareuploadingtocontrolboards18

4.1.1IGBTSupplyUnit（ISU）20

4.1.2Inverterunit（INU）22

4.1.2.1ANXR7xxx（ACS800SystemApplicationPMSMProgram）22

4.1.2.2AMXR7xxx（ACS800SystemApplicationProgram）23

4.1.2.3AdditionalparametersfortheInverterunitwithoption+G346（off-linereconfiguration）25

4.1.3Configurationprogramforwindturbineapplications（WTA）27

4.1.4.Aplicationspecificfunction（safetycircuit）28

4.1.5.Customerspecificparameters29

4.2Inspectionswithauxiliaryvoltages30

4.2.1Heatingcircuit30

4.2.2Trippingsignals30

4.2.3Pt100temperaturemeasurement30

4.2.4Pressuresensor31

4.3Fieldbusadapteradjustments32

4.3.1CANopenadapter（RCAN-01）32

4.3.2DeviceNetadapter（RDNA-01）33

4.3.3Profibus-DPadapter（RPBA-01）33

4.3.4ControlNetadapter（RCNA-01）34

4.3.5InterBus-Sadapter（NIBA-01）34

4.3.6CANopenadapter（NCAN-02）35

4.4SettingsofI/Omodules36

4.4.1Analogextensionmodule（RAIO-01）36

4.4.2Digitalextensionmodule（RDIO-01）36

4.4.3Pulseencoderinterfacemodule（RTAC-01）36

4.4.4Ethernetadaptermodule（NETA-01）37

4.5Inspectionswhenpowersupplyisconnected40

4.5.1Connectionsandpreparations40

4.5.2Startingthedevice（withoutoption+G346）40

4.5.3Startingthedevice（withOption+G346）42

4.5.4Voltagemeasuringboardcheck（NAMU）44

4.6Finalmeasures47

4.6.1Restorethefactorydefaultsettings47

4.6.1.1IGBTSupplyUnit（ISU）47

4.6.1.2InverterUnit（INU）47

4.6.1.3ConfigurationandControlProgramforWindTurbineApplications（WTA）47

4.6.2SeparateitemstobeincludedinDelivery48

4.6.3Othersettings48

4.6.4Shroudsandmarkings48

4.6.5Tidiness48

5.Documentation49

5.1Tracing49

5.2Documents49

5.3Approval49

ATTACHMENT1WaterPressureTest50

1.Visualandmechanicalinspection

Bothavisualandmechanicalinspectionwillbeperformedforthecabinets.Theinspectionsmustbeperformedafterthefinalassemblyandinconnectionwiththefinaltestingbeforedeliverytothecustomer.

1.1Frame

1.1.1Wall,roof,doorandfloorconstructions

Checkthattheframe,floor,wallandcableleadthroughsareassembledcorrectly.Checkalsothatconstructionsaremadeaccordingtotheassemblyandconstructiondrawingsandpartslist

1.1.2Generalsurfacetidiness

Checkthecabinet’sgeneralconditionvisually.Seeespecially:

∙Faultlesspaintwork（noscratchesorblemishes）

∙Tidinessofcoveringparts

∙Correctlocationsofmarksandlabels（mustbedownrightandinrightplaces）.

1.1.3Gaskets

Checkthatdoor,roofandwallgasketsaremountedasshowninassemblyandconstructiondrawings（nottoosharpcornersorvisibleairgaps）.

1.1.4Cableleadthroughs,supportsandcustomercables

Checkthatcablesaresupportedcorrectlyandthatthereareenoughbolts,nutsandwashers（alloutputandinputterminals,alsoPE-busbar）.

1.1.5Protectionclass

Checkthatthecabinet’sIP-protectionclassissufficient（IP54whendoorsareclosedandIP20whendoorsareopen）.

1.2Componentsanddevices

1.2.1Busbars

Checkthatallbusbarsareattachedcorrectly.Seeespecially:

∙Busbarbending's（nofractures）

∙Busbarcustomerinterfacesurfaces（mustbeclean）

∙Busbarmountings（checkboltmarkings->tightenifneeded）

∙Electricmountingsofbusbars（checkthattheorder,quantityandqualityofscrewsandwasherscorrespondtotheassemblyinstructions.Seealsothatpowerconnectionboltsaremarkedwithwhiteline）

∙Supportofbusbarsandinsulations（Incorrectplace,seedrawings,attachedandundamaged）

∙Busbarssurfaces（nometalrefuse）

∙Electricconnectionsmadeaccordingtotheinstructions（TJHandBook3AFE001750）.

1.2.2Groundings

Check,thatgroundingwires’colour,cross-sectionalareasandgroundingpointsarecorrect,seeassemblyinstructions.

Checkthatthegroundingsofdevices（suchastransformers,powersupplyunitsandfans）aremadeaccordingtogroundinginstructions3AFE002495and3AFE002474andalsoaccordingtocircuitdiagrams.

Checkthatdoorgroundingsaremade（connectionstothecabinetframe）,ifelectricaldeviceshavingasupplyvoltageof>50Vareassembled（emergencyswitchesorotherswitches）.

Checkmanuallythatconnectionsbetweenthegroundingwiresandgroundingbarsarereliable（nolooseconnections,wiresdonotdetachwhenyoupull/wigglethem）.

1.2.3Cablesandwirings

Checkthatwiringsaremadeaccordingtothewiringtable.Seealsothatcabletypes,cross-sectionalareasandcoloursarecorrect.

Connectors

Checkthatcableterminals,suchasflatshapedconnectors,cableshoesandcablesleevesaremadeaccordingtotheinstructions.Check,thattheconnectorsaresuitableforthecableandthatacorrecttoolhasbeenusedforthecablecompression.Seealso:

∙Insulationofthecablemustnotbeunderthecompressivepart

∙Cablefibersareundamaged

∙Allfibersareinsidetheconnector

∙Connectorsareundamaged

∙Cablemustbedeepenoughinsidetheconnectorandpartswithvoltagemustbehidden.

Connections

Checkthatcableconnectionsbetweendevicesandterminalblocksarecorrect.Seealsothatcablesarenotlocatednearsharpedgesorunprotectedelectricalparts.Checkthatsharpedgesareprotectedwithedgecovers.Seealso:

∙Cableconnections（tightenedtothecorrecttorque,donotloosenwhenmovingthecables）

∙Terminationofcablesisdonecorrectly,accordingtotheinstructions.

∙Barecableends（checkairgabsandshrouds）

∙Check,thatcableswhicharevulnerabletomalfunction,areterminatedcorrectly（leftcloseenoughtotheconnector）.

Checkalso,thatcables’extramarkingsaremadeaccordingtothecircuitdiagram（cablemarkingsTJ-Handbook3AFE000492）.

1.2.4Opticfibercable

Checkthatopticfibercablesaremountedaccordingtothewiringdiagram.Checkalsothatcabletypesareaccurateandthatthecablesarecompressedwithacorrecttool.

Checkvisuallythatopticfibercablebendingradiusisbiggerthan35mmorbiggestpossibleradius.

Checkthatopticfibercablemarkingsareaccordingtocircuitdiagram.

Ifnecessary,measuretheattenuationofthefibreswithadB-meter.

1.2.5Instrumentation

Checkthatinstrumentationanddevicemarksareaccordingtothepartlistandthattheyareassembledaccordingtotheinstructions.Alsocheckvisuallythatthepartsaremechanicallyundamaged.Seeespeciallythat:

∙Markingsindeviceconnectorsareinplace（accordingtoLableinstruction3AFE001706）

∙Layoutofdevicesinsidethecabinet（accordingtotheassemblydrawing）.

∙Attachingofdevices（accordingtotheinstructions）

Optionsaresameasinthecabinet’sratingplate（explanationsforpluscodes3AFE00537823）.

1.3Air-andsurfaceinsulationgaps

Checkthatairand/orsurfaceinsulationgapsbetweentwopoweredpartsorbetweenapoweredpartandthedeviceframearebiggerthanstatedinthetablebelow.

Table1.Minimumvaluesforair-andsurfaceinsulationgaps

1.4Pipeconnectionsandpressuretest

Checkvisuallythatallpipeconnectionsandbending’saremadeproperly.

Noteespecially;

∙Bending’softhepipes（nottoosharp,nofractures）

∙Pipeconnections（notinwrongthreads,nounattachedpipeends）

∙Sharpedges（pipesarenotlocatednearsharpedges）.

Waterpressuretestofthepipes

Checkthatthepipeassemblieshavepassedthewaterpressuretestintheassemblyphase（ATTACHMENT1）Passingofthetestisverifiedbysticker64353951,havingthenameofthetesterandthetestingdatemarkedonit.Thestickermustbeclearlyvisibleontheframeofthecabinet.

1.5Markings

1.5.1Ratingplateandserialnumberlabel

Checkthatthecabinet’sratingplateisincorrectlocationandthatithasallneededmarkings.

Note:

∙Serialnumber（issameinSAPandserialnumberlabel）

∙Technicaldata（type,nominalcurrent,nominalvoltage,nominalfrequencyetc.）

∙Typedefinitionsandmarkings（numbersarecorrect,pluscodesarecorrectetc.）

∙Accordingtothelabelinstruction（TJH