ABB风电变流器资料.docx

1、ABB风电变流器资料ACS800-77(LC) (LIQUID COOLED) WIND TURBINE DRIVES TESTING INSTRUCTIONDokumentin versiohistoriaRev.DescriptionAuthor0.1First versionJari-Pekka MatsinenAFirst approved versionPatrick NordbergBNew software versionsPatrick NordbergContentsACS800-77(LC) (LIQUID COOLED) WIND TURBINE DRIVES TESTI

2、NG INSTRUCTION 11. Visual and mechanical inspection 51.1 Frame 51.1.1 Wall, roof, door and floor constructions 51.1.2 General surface tidiness 51.1.3 Gaskets 51.1.4 Cable lead throughs, supports and customer cables 51.1.5 Protection class 51.2 Components and devices 61.2.1 Busbars 61.2.2 Groundings

3、61.2.3 Cables and wirings 61.2.4 Optic fiber cable 71.2.5 Instrumentation 71.3 Air- and surface insulation gaps 71.4 Pipe connections and pressure test 81.5 Markings 81.5.1 Rating plate and serial number label 81.5.2 Warning and instruction labels 81.5.3 Device symbol labels 82. Mechanical functiona

4、lity 92.1 Switches 92.2 Fuses 92.3 Doors 92.4 Checking when cabinet is unpowered 102.4.1 Wirings and relays 102.4.2 Adjustment of cabinet devices 112.4.2.1 Circuit Breaker 112.4.2.2 Protective devices (Stotz) 122.4.2.3 Voltage measurement board (NAMU-01) 122.4.2.4 Braking chopper 132.4.2.5 DDCS Bran

5、ching Units (NDBU 95C) 142.4.2.6 Pt100 temperature measurement (RAIO-01) 153. Insulation resistance and voltage tests 163.1 Circuitry and preparation 163.2 Insulation resistance test and voltage test for 24 V 173.3 Insulation resistance test and voltage test for 230 V 173.4 Insulation resistance tes

6、t and voltage test for primary series circuit 173.5 Approval marking 173.6 Arrangements after Test 174. Inspection of the electrical functionality of the drive 184.1 Software uploading to control boards 184.1.1 IGBT Supply Unit (ISU) 204.1.2 Inverter unit (INU) 224.1.2.1 ANXR7xxx (ACS800 System Appl

7、ication PMSM Program) 224.1.2.2 AMXR7xxx (ACS800 System Application Program) 234.1.2.3 Additional parameters for the Inverter unit with option +G346 (off-line reconfiguration) 254.1.3 Configuration program for wind turbine applications (WTA) 274.1.4. Aplication specific function (safety circuit) 284

8、.1.5. Customer specific parameters 294.2 Inspections with auxiliary voltages 304.2.1 Heating circuit 304.2.2 Tripping signals 304.2.3 Pt100 temperature measurement 304.2.4 Pressure sensor 314.3 Field bus adapter adjustments 324.3.1 CANopen adapter (RCAN-01) 324.3.2 DeviceNet adapter (RDNA-01) 334.3.

9、3 Profibus-DP adapter (RPBA-01) 334.3.4 ControlNet adapter (RCNA-01) 344.3.5 InterBus-S adapter (NIBA-01) 344.3.6 CANopen adapter (NCAN-02) 354.4 Settings of I/O modules 364.4.1 Analog extension module (RAIO-01) 364.4.2 Digital extension module (RDIO-01) 364.4.3 Pulse encoder interface module (RTAC-

10、01) 364.4.4 Ethernet adapter module (NETA-01) 374.5 Inspections when power supply is connected 404.5.1 Connections and preparations 404.5.2 Starting the device (without option +G346) 404.5.3 Starting the device (with Option +G346) 424.5.4 Voltage measuring board check (NAMU) 444.6 Final measures 474

11、.6.1 Restore the factory default settings 474.6.1.1 IGBT Supply Unit (ISU) 474.6.1.2 Inverter Unit (INU) 474.6.1.3 Configuration and Control Program for Wind Turbine Applications (WTA) 474.6.2 Separate items to be included in Delivery 484.6.3 Other settings 484.6.4 Shrouds and markings 484.6.5 Tidin

12、ess 485. Documentation 495.1 Tracing 495.2 Documents 495.3 Approval 49ATTACHMENT 1 Water Pressure Test 501. Visual and mechanical inspectionBoth a visual and mechanical inspection will be performed for the cabinets. The inspections must be performed after the final assembly and in connection with th

13、e final testing before delivery to the customer.1.1 Frame1.1.1 Wall, roof, door and floor constructionsCheck that the frame, floor, wall and cable lead throughs are assembled correctly. Check also that constructions are made according to the assembly and construction drawings and parts list1.1.2 Gen

14、eral surface tidinessCheck the cabinets general condition visually. See especially: Faultless paintwork (no scratches or blemishes) Tidiness of covering parts Correct locations of marks and labels (must be downright and in right places).1.1.3 GasketsCheck that door, roof and wall gaskets are mounted

15、 as shown in assembly and construction drawings (not too sharp corners or visible air gaps).1.1.4 Cable lead throughs, supports and customer cablesCheck that cables are supported correctly and that there are enough bolts, nuts and washers (all output and input terminals, also PE-busbar).1.1.5 Protec

16、tion classCheck that the cabinets IP-protection class is sufficient (IP54 when doors are closed and IP20 when doors are open).1.2 Components and devices1.2.1 BusbarsCheck that all busbars are attached correctly. See especially: Busbar bendings (no fractures) Busbar customer interface surfaces (must

17、be clean) Busbar mountings (check bolt markings - tighten if needed) Electric mountings of bus bars (check that the order, quantity and quality of screws and washers correspond to the assembly instructions. See also that power connection bolts are marked with white line) Support of bus bars and insu

18、lations (In correct place, see drawings, attached and undamaged) Bus bars surfaces (no metal refuse) Electric connections made according to the instructions (TJ HandBook 3AFE001750).1.2.2 GroundingsCheck, that grounding wires colour, cross-sectional areas and grounding points are correct, see assemb

19、ly instructions. Check that the groundings of devices (such as transformers, power supply units and fans) are made according to grounding instructions 3AFE002495 and 3AFE002474 and also according to circuit diagrams.Check that door groundings are made (connections to the cabinet frame), if electrica

20、l devices having a supply voltage of 50V are assembled (emergency switches or other switches).Check manually that connections between the grounding wires and grounding bars are reliable (no loose connections, wires do not detach when you pull/ wiggle them).1.2.3 Cables and wiringsCheck that wirings

21、are made according to the wiring table. See also that cable types, cross-sectional areas and colours are correct.ConnectorsCheck that cable terminals, such as flat shaped connectors, cable shoes and cable sleeves are made according to the instructions. Check, that the connectors are suitable for the

22、 cable and that a correct tool has been used for the cable compression. See also: Insulation of the cable must not be under the compressive part Cable fibers are undamaged All fibers are inside the connector Connectors are undamaged Cable must be deep enough inside the connector and parts with volta

23、ge must be hidden.ConnectionsCheck that cable connections between devices and terminal blocks are correct. See also that cables are not located near sharp edges or unprotected electrical parts. Check that sharp edges are protected with edge covers. See also: Cable connections (tightened to the corre

24、ct torque, do not loosen when moving the cables) Termination of cables is done correctly, according to the instructions. Bare cable ends (check air gabs and shrouds) Check, that cables which are vulnerable to malfunction, are terminated correctly (left close enough to the connector).Check also, that

25、 cables extra markings are made according to the circuit diagram (cable markings TJ-Handbook 3AFE000492).1.2.4 Optic fiber cableCheck that optic fiber cables are mounted according to the wiring diagram. Check also that cable types are accurate and that the cables are compressed with a correct tool.C

26、heck visually that optic fiber cable bending radius is bigger than 35 mm or biggest possible radius.Check that optic fiber cable markings are according to circuit diagram.If necessary, measure the attenuation of the fibres with a dB-meter.1.2.5 InstrumentationCheck that instrumentation and device ma

27、rks are according to the part list and that they are assembled according to the instructions. Also check visually that the parts are mechanically undamaged. See especially that: Markings in device connectors are in place (according to Lable instruction 3AFE001706) Layout of devices inside the cabine

28、t (according to the assembly drawing). Attaching of devices (according to the instructions)Options are same as in the cabinets rating plate (explanations for plus codes 3AFE00537823).1.3 Air- and surface insulation gapsCheck that air and/or surface insulation gaps between two powered parts or betwee

29、n a powered part and the device frame are bigger than stated in the table below.Table 1. Minimum values for air- and surface insulation gaps 1.4 Pipe connections and pressure testCheck visually that all pipe connections and bendings are made properly. Note especially; Bendings of the pipes (not too

30、sharp, no fractures) Pipe connections (not in wrong threads, no unattached pipe ends) Sharp edges (pipes are not located near sharp edges).Water pressure test of the pipesCheck that the pipe assemblies have passed the water pressure test in the assembly phase (ATTACHMENT1) Passing of the test is ver

31、ified by sticker 64353951, having the name of the tester and the testing date marked on it. The sticker must be clearly visible on the frame of the cabinet.1.5 Markings1.5.1 Rating plate and serial number labelCheck that the cabinets rating plate is in correct location and that it has all needed markings. Note: Serial number (is same in SAP and serial number label) Technical data (type, nominal current, nominal voltage, nominal frequency etc.) Type definitions and markings (numbers are correct, plus codes are correct etc.) According to the label instruction (TJ H