百事资料93513英文版.docx

百事资料93513英文版.docx

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百事资料93513英文版

Ingredient

Formula

MetricVolume

MetricWeight

Citricacidanhydrous

5.110KG

Ascorbicacid

1.363KG

Sodiumcitrate

0.341KG

HDorangejuice17M14HDO

46.620LT

61.270KG

Mandarinjuice

2.935LT

3.747KG

Betacarotene10%CWS

0.054KG

95752GENUpectintypeJMJ

1.022KG

Carboxyemthylcellulose

1.703KG

Cloudcomponent58339*03*03L

58339*03*03L

0.707LT

0.749KG

Orangeice93513*03

93531*03

3.785LT

3.817KG

Orangeflavor94616*03

94616*03

3.407LT

3.091KG

ART.honeysuckleflavor94619*01

94619*01

0.250LT

0.259KG

Sucrosegranulated

306.600KG

Treatedwater（Calculated）

3,155.000LT

3,534.9KG

FinishedBeverageYield

3,406.8LT

3,534.9KG

TREATEDWATERINSTRUCTIONS:

TheatedWaterStandardsamplepointistheexitfromthefinaltreatmentstepinthewatertreamentprocesspriortoanycomponentsbeingadded.

TreatedWaterGroup:

B

ThisproductrequiresGroupBforprodutionofbeverge.

WatermusthaveTDS<500mg/LandTotalAlkalinity<200mg/LandTotalHardness<150mg/L.

RefertoIngredientSpecification17P45BTRforcompletespecification.

SANITATIONINSTRUCTIONS:

ThisproductisconsideredtobePUNGENTandrequiresthefollowingadditionalstepsuponcompletionoffillingandbeforetheapplicableCIPprotocolcarryoverintonextproduct:

-Minimum10minutes（typically15-20minutes）treatedwaterflushwithoutrecirculationofonsyrptanksandassociatedbatchingequipmentatambienttempreture,amaximumof95F（35C）.

-Minimum5minutes（typically10-15minutes）trestdewaterflushwithoutrecirculationofsyruplinesandallbeverageprocessingequipment（blenderthroughfiller）atambienttemperature,amaximumof95F（35C）.

Theseareminimumrequirements,actualproceduresareequipmentanddesigndependent.Efficiencyofcleaningandflushingmustbeconfirmedbytaste,odorandappearanceanalysisofflushedwatersamplesfromfillingvalvesandsyruptanks.

Forjuices:

Anapproved3-stepCIPmustbeperformedonbathingequipmentatleastonceevery24Hour（s）.

ForGatorade/Propel:

Anapproved5-stepCIPmustbeperformedonbatchingequipmentatleastonceevery48Hour（s）.

Forall:

Anapproved5-stepCIP/SIPmustbeperformedonpasteurizerandpostpasteurizerequipmentasperthedetailsgiveninPINCBQualityToolatthefollowingfrequency:

-atleastonceevery48Hour（s）forhotfilledandchilledprocess.

-atleastonceevery72Hour（s）forasepticcartonprocess.

-atleastonceevery96Hour（s）forasepticPETprocess.

SPECIALINSTRUCTIONS:

Thisproductisconsideredapungentflavorl.RefertoSANITATIONINSTRUCTIONSforcarryoverpreventionprocedures.

SPECIALINSTRUCTIONS:

Ensurethatthecorrcetquantitiesofallconcentrateingredientsarecerifideplacedinthesyruproompriortoproduction.

TheamoutofTREAWATERshownonpage1isthetotalamountofTREATEDWATER.Aportionofthetotalisusedforrinsingcontainersand/ordissolvingingredientsasindicatedinthefollwingProcessingInstructions.

The‘asis‘Brixappliesonlytofreshbeverage.Duetoinversionduringbeverageaging,theBrixjustpriortofillingmaybehigher.SeeBeverageStandardspageforspecifications.

Verifychange-overproceduresthoughsensorytestingofrinsewater.

Adddrymaterial（s）ataratetofacilitatedissolution.

Thisformularequireshomogenizationforbeveragestability.

Thisformularequireshighshearmixingtodissolveingredients.

Donotoveragitateorentrainair.Eatraindeairmaycontributetofomaingduringfilling.

HDORANGEJUICE17M14HDOmustbestoredbetween-5F（-21C）deg.To-1F（-18C）deg..

StoreMANARINJUICEwithinarecommendedtemperaturerangeof35-70F（2-21C）deg..Avoidhighertemperturestoassureoptimumqualityofflavor.DONOTFREEZE.

StoreCLOUDCOMPONENT58339*03*03Lwithinarecommendedtempreturerangeof35-70F（2-21C）deg..Aviodhighertempreturestoassureoptimumqualityofflavor.DONOTFREEZE.

StoreORANGEICE93513*03withinarecommendedtempreturerangerangeof35-70F（2-21C）deg..Aviodhighertempreturestoassureoptimumqualityofflavor.DONOTFREEZE.

StoreORANGEFLAVOR94616*03withinarecommendedtempreturerangeof35-70F（2-21C）deg..Aviodhighertempreturestoassureoptimumqualityofflavor.DONOTFREEZE.

StoreART.HONEYSUCKLEFLAVOR94619*01withinarecommendedtempreturerangeof35-70F（2-21C）deg..Aviodhighertempreturestoassureoptimumqualityofflavor.DONOTFREEZE.

FinishedBeveragemustnotbeThermallyProcessedandPackagedifthePHisnotwithinspecification.

VariationinproductofPHcanhavesignificantmicrobiologicalimpact.

SPECIALINSTRUCTIONS:

RefertothePINonCarbonatedBeverageQualityToolforspecificfinishedproductandhandingconditions.

Donotstoreproductunderdirectlightorexposedtosunlightorattempretureaabove90F（32C）.

MaxiumholdtimeinBeverageTank12Hour（s）between32-41F（-5C）deg..

MaxiumholdtimeinBeverageTank8Hour（s）between41-55F（5-13C）deg..

MaxiumholdtimeinBeverageTank6Hour（s）between55-66F（13-19C）deg..

MaxiumholdtimeinBeverageTank4Hour（s）between66-73F（19-23C）deg..

MaxiumholdtimeinBeverageTank2Hour（s）between73-81F（23-27C）deg..

Iffoamingdoesoccur,Antifoammaybeaddedtothisformula.Regulatoryreviewofthepermittedlevelofantifoamforeachcuntrymusebecompletedpriortoproduction.ContactBUQualityServicesTechnicalSupporttorequstAntifoamforthisproduct.

GeneralInstructions:

Followorderofadditionspecifiedbelow.

Dissolutionwaterquantitiesshownaretheminimumamountnecessarytodissolveordispersesyrupingredients.

Ensureeachingredientiscompletelydissolved/mixedpriortoaddingthenextingredient.

Rinsecontainerswelltoensurefulladditionofliquidcomponents.

ProcessingInstructionsIngredientAddition/ActionStepsProcessingConcerns

Add224.000LT.（223.400KG.）ofTreatedWaterat55-120F（13-19C）intoSugarDissolutionTank.

BeginAgitation.

Dissolve306.600KG.ofSUCROSEGRANULATEDintoSugarDissonlutionTank.

Agitateuntilmixed.

Checkbrix,taste,odorandappearanceoftheSmipeSyrup.RefertoPBISugarQualityToolfortestprocedures.

TransferSimpleSyrupfromSugarDissolutionTankthronghFilter（30micronsorless）toBeverageTank.

BeginAgitation.

Add76.000LT.（75.790KG.）ofTreatedWaterat55-90F（13-32C）intoSmallDissolutionTank.

BeginAgitation.

Dissolve5.110KG.ofCITRICACIDANHYDROUSintoSmallDissolutionTank.

Dissolve1.363KG.OfASCORBICACIDintoSmallDissolutionTank.

TreatedWater

BeginAgitation

SUCROSEGRANULATED

Agitate

TestSyrup

Transfer

BeginAgitation

Dissolution#1

TreatedWater

BeginAgitation

CITRICACID

ANHYDROUS

ASCORBICACID

Thesimplesyrupspecificationisusedtostandardizewatercalculationsfordocumentationpurposes.

EnsureSimpleSyrupisinspecification.Ifnot,in-plantsugartreatmentisrequired.

日=Ingredientspre-dissolve

togetherbutinsequence.

SeeNextPage

GeneralInstructions:

Followorderofadditionspecifiedbelow.

Dissolutionwaterquantitiesshownaretheminimumamountnecessarytodissolveordispersesyrupingredients.

Ensureeachingredientiscompletelydissolved/mixedpriortoaddingthenextingredient.

Rinsecontainerswelltoensurefulladditionofliquidcomponents.

ProcessingInstructionsIngredientAddition/ActionStepsProcessingConcerns

ContinuedfromPreviousPage-Lastingredientadded:

ASCORBICACID

Dissolve0.341KGofSODIUMCITRATEintoSmallDissolutionTank.

Agitateuntilmixed.

TransfercontentsofSmallDissolutionTanktoBeverageTank.

RisenSmallDissolutionTankandTransferLineswith20.000LT.（19.940KG.）ofTreatedWater.TransfertoBeverageTank.

Agitateuntilmixed.

Add46.620LT.（61.270KG）ofHDORANGEJUICE17M14HDOtoBeverageTank.

Flushlineswith42.000LT.（41.880KG.）ofTreatedWaterintoBeverageTank.

Add2.935LT.（3.747KG.）ofMANDARINJUICEtoBeverageTank.

RinseMANFARINJUICEcontainerwith4.000LT.（3.989KG.）ofTreatedWaterandtransferintoBeverageTank.

Agitate.

Add40.000LT.（39.890KG.）ofTreatedWaterat90-104F（32-48C）intoSmallDissolutionTank.

SODIUMCITRATE

Afitate

Transfer

Rinse

Agitate

HDORANGEJUICE17M14HDO

Flush

MANDARINJUICE

Rinse

Agitate

Dissoluton#2

TreatedWater

Visuallyinspectcontainers＆/ortankstoensurecompleterinsing.

Visuallyinspectcontainers＆/ortankstoensurecompleterinsing.

日=Ingredientspre-dissolvetogetherSeeNextPage

butinsequence.

GeneralInstructions:

Followorderofadditionspecifiedbelow.

Dissolutionwaterquantitiesshownaretheminimumamountnecessarytodissolveordispersesyrupingredients.

Ensureeachingredientiscompletelydissolved/mixedpriortoaddingthenextingredient.

Rinsecontainerswelltoensurefulladditionofliquidcomponents.

ProcessingInstructionsIngredientAddition/ActionStepsProcessingConcerns

ContinuedfromPreviousPage-Lastingredientadded:

MANDARINJUICE

BeginAgitation.

Dissolve0.054KG.ofBETACAROTENE10%CWSintoSmallDissolutionTank.

Agitateuntilmixed.

TransfercontentsofDissolutionTanktoBeverageTank.

RinseSmallDissolutionTankandTransferLineswith20.000LT.（19.940KG.）ofTreatedWater.TransfertoBeverageTank.

Agitateuntilmixed.

Add120.000LT.（119.700KG.）ofTreatedWaterat55-120F（13-49C）intoSmallDissolutionTank.

BeginAgitationwithHighShearMixer.

Dissolve1.022KG.ofGENUpectintypeJMJintoSmallDissolutionTank.

日=Ingredientspre-dissolvetoget