厂房设施维护保养程序解析.docx
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厂房设施维护保养程序解析
QualityandenvironmentalManagementManualPart2质量和环境管理手册第2部分
Section章节:
PIVer.No.版本号:
Page页码:
1of7Preparedby制订:
Guo,LianweiBuilding&Facilitymaintenanceoperationprocedure
厂房设施维护作业程序
1PurposeandScope
目的和适用范围
Toestablishasetofprocedurestoensureastandardworkinstructionon
buildingmaintainingandrepairingfacilityrelatedequipment.Toensurereliable
procedureonmaintainingandrepairingfacilityrelatedequipment.Itisjustforall
Vosslon’sbuildingandfacilitiesinKunshuanfactory.
为确保建筑物及公用设备实施得以可靠性维护及维修,建立一套程序来规范设施
维护的作业过程,仅适用于福斯罗昆山工厂的所有建物及各类设施。
2Responsibleprocesses
过程负责人
2.1TheFacilityMaintenancesectionhead设施维护部门主管职责
2.1.1Setupapreventivemaintenanceplanforallbuildingsandfacilities.
建立针对所有建物及设施的预防性维护计划
2.1.2Arrangeannualmaintenanceofmajorfacilityequipment.
安排针对主要厂务设施的年度维护作业
2.1.3Superviseallfacilityrelatedactivities.
督导所有的厂务相关活动
2.1.4Providetechnicalsupporttofacilityequipmentrepairsand
maintenance.
提供对厂务设备维修及维护的技术支持
2.1.5Ensureallfacilityrelatedactivitiesfollowsafetyandenviroment
requements.
确保全部相关厂务作业活动符合安全及环保要求。
2.2FacilityMaintenancePersonnel设施维护人员职责
Carryoutfactorybuildingsandfacilitiesequipmentpreventivemaintenance
andrepairactivites.Inspectionoffacilityrelatedequipment
实施工厂建筑及厂务设施的维护及维修活动,执行相关设施的日常检查。
3Procedure工作程序
3.1Buildingsandinfrastructures建筑物及基础设施
定期性维护Regularinspectionandmaintenance:
质量和环境管理手册第2部分
3.1.1每个季度查检建筑物的墙面,地板,屋顶,顶板,门窗,建物设施,若
有明显损坏需及时修复;
Quarterlyinspectionforbuilding’swalls,floors,ceilings,rooves,
doors&windowsetc.Restoreitontimeifanyevidentdamage.
3.1.2每个季度检查及清理屋面垃圾,保持屋面排水顺畅。
对外露金属构件进
行必要的除锈并防腐处理;
Quarterlyinspectionforcleaninggarbagesonroof,keepingthesmooth
drainage.necessarytreatmentofcuttingrustandanticorrosionto
exposedmetalstructure.
3.1.3定期检查钢构厂房屋面,气楼及酸洗车间被腐蚀的情形,根据实际情况
采取必要的维护措施;
Tocheckthestatusoftheroof,cleanstory,picklingshopofsteel
structurebuilding.Takenecessarymeasurestoitbasedonactural
situation.
经常性维护Dailymaintenance:
3.1.4办公区域公共走道,会议室等公共场所,保持墙面整洁及设施完好;各
类门窗在使用过程中发现的不良问题需要及时处理;
Tokeepthepublicwallssuchaswalkway,meetingroombecleanand
ingoodsituation.Todealwiththeunhealthyfacilityproblemwhilethe
doorsandwindowsarebeingused.
3.1.5厂区路面及车间环氧树脂地板,及时修复各种原因造成的初期损坏,避
免更大的损坏发生;
Toinspectallepoxyfloorsinfactoryareaandworkshopfrequently,
recoveralloriginaldamagecausedbyanyreasontimely.
3.1.6经常性检查单体建物的功能性及结构安全性检查,及时解决及消除建物
的安全隐患
routinecheckoffunctionandstructureforeachsingularbuilding,settle
andremoveallpotentialsafetyproblem.
3.2Lighting照明
周期性维护Regularmaintenance:
3.2.1每个季度全面检查厂区照明,车间照明及各类公共区域照明,对于损坏
的灯具及不良电气配件整体性更换及维护;
Quarterlyoverallinspectionforwholeplantlightingandpubliclighting,
repairandchangealldamagedlampsanddefectivepartstimely.
3.2.2每年全面检查一次照明供电线路的状况,对各类照明电气节点进行检查
及紧固;
Onceanualinspectionforthepowersupplycableoflighting,Confirm
andfastenalltheelectricconnectersandjoints.
3.2.3更换性能老化且已严重影响供电安全的照明线路,确保用电安全;
Replacethelightingwireswhichisagedandaffectingthepowersafety.
Ensuresafetyofusing.
经常性维护Dailymaintenance:
质量和环境管理手册第2部分
3.2.4对于办公区域的照明需保持良好的工作状态,发现损坏的灯管或灯泡,
立即更换;
Keepingthegoodsatusforlightinginofficearea,chagethedamaged
lampsorbulbsimmediately.
3.2.5对于公共区域照明要兼并考虑节能及保障照度的要求,尽可能使用光控
开关管理公共部分照明。
Energysavingandbrightnessofpubliclightingshouldbeconsidered.It
isbettertotrytomanagepubliclightingbythetwilightsensor.
3.3Airconditioningandventilatingsystem空调及通风系统
3.3.1中央空调每年根据保养手册的要求,更换冷却润滑油及过滤器等;
Yearlychangethecuttingoilandfiltersforcentralairconditionerbased
onoperationandmaintenanceanual.
3.3.2每两年对中央空调水系统进行一次清洗及水处理;检查所有管道设施齐
全有效;
Oncepipe’scleanlinessandwatertreatmentforcentralairconditioner
systemeverytwoyear,makingsureallpipesandaccessariesare
completeandeffective.
3.3.3在空调季节,每季度清洗一次室内所有风机盘管的回风滤网;
Quarterlyoncecleanlinessforfilterscreensofallinsidefancoilunitsin
theseasonswhichneedairconditioning.
3.3.4对于分体式空调在空调季节每月清洗一次内机滤网;
Monthlyoncecleanlinessforfilterscreensofallindependentair
conditioners.
3.3.5每个季度例行检查并维护建筑通风系统,保持室内健康的空气环境。
Quarterlyregularinspectionandmaintenanceforbuilding’sventilator
system.Keephealthenviromentinside.
3.4Watersupplyanddrainagesystem给排水系统
3.4.1每个季度检查屋面排水口有无堵塞,管道检查口有无松脱;
Quarterlyinspectionwhetheralldrainageoutletsonroofareblocked
andpipelinecheckmouthesareloose.
3.4.2如有发现管路跑冒滴漏的情形及时处理,避免对他物造成破坏;
Dealwithallsituationaboutwaterleakageimmediatelyanywhere,Try
toavoiddamageforothers.
3.4.3及时通知环卫部门每个季度清理一次厂区化粪池;
Informenviromentandhealthstationintimetocleanallthedigestion
tankseveryquarter.
3.4.5保持雨污水分流。
禁止任何地下管路改造导致雨污水混排。
Remainrainpipessystemandwastewatersystemseparately.Itis
forbiddentomixedrainwaterandsewagewaterbecauseofanypipes
reconstruction.
质量和环境管理手册第2部分
3.5Firefightingsystem消防系统
3.5.1每年与消防维保单位签订年度维保协议,维保单位须根据国家规范及合
约约定执行各项维保工作;
Tosignupagreementwithfire-fightingservicecompanyeveryyear.
Andsuppliermustcarryoutallmaintenancecontentsbasedon
China’scriteriaandagreementsigned.
3.5.2每月检查所有消防栓及灭火器,保持现场灭火设施处于良好的状态;
Yearlyinspectionforallhydrantsandextinguishersinthefactory.
Makesuregoodstatusofallfire-fightingequipmentsanytime.
3.5.3发现消防报警系统或消防栓灭火系统的故障须及时处理,消除安全隐
患;
Dealwithallfailuresandfaultsoffirealarmsystemandhydrant
systemsooner.Clearupallpotentialsafetyproblem.
3.5.4重点场所的报警装置例如锅炉房,液化气站的燃气报警系统若有必要的
需要委外检测及校验;
Somealarmdevicesatkeylocationlikethegasalarmsystemofboiler
room,LPGstationshouldbetestedandcalibratedbyoutside
company.
3.6Cranes起重机
3.6.1与专业公司签订行车维保协议,确保维保公司按照检测规程及合约规定
执行定期性维保工作;
Signupthemaintenanceagreementwithprofessionalsupplierto
ensuresupplierprovideregularmaintenanceserviceforallcranes
accordingtoinspectionstandard.
3.6.2备有适当的替换备件,避免生产过程中因配件损坏导致停产事故
Topreparenecessarysparepartstopreventproductionshutdown
becauseofdamagedcomponents.
3.7Kitchen’sepuipment厨房设备
3.7.1厨房主管经常性检查厨房设备的完好状况,发现设备故障及时通知维修
人员处理;
Kitchen’ssupervisorshoudofteninspectallequipments.Ifanyfaults
happens,informtherelatedperson.
3.7.2燃气具使用完毕后需要及时关闭燃气,发生设备漏气及时停用设备,待
修复后方能再投入使用;
Gascookershouldbeturnedoffafterwork.Failedequipmentleaking
gasshoudbeoutofservicerightaway.Thenuseitagainuntilit’swell
repaired.
3.7.3厨房下水道的厨余垃圾需要及时清理,防止排水管道堵塞;
Todisposethegarbageinthesewageditchofkitchen.Preventfrom
thesewagepipesnottoblock.
质量和环境管理手册第2部分
3.7.4室外隔油池需要经常性清理以防止油逅沉积粘附于管道。
Itisnecessarytooftencleantheoutsideoilseparationtanktoprevent
fromthegreasecatchthepipesinwall.
3.8Boilerroom锅炉房
3.7.1锅炉操作工需严格按照操作手册管理锅炉设备,值班期间每两个小时巡
查一次锅炉运行状况并填写值班记录;
Boilerworkersshouldoperateboilersinstrictaccordfancewith
operationannual,Gotopatrolonceeverytwohoursformornitoring
boilerrunningandwritedowntherecordondutybook.
3.7.2检查人员需特别注意软化水的存量,避免锅炉发生干烧;
Thedutypersonshouldparticularlypayattentiontothestockofwater
inthesupplementarytank.Avoidtheboilerstobeheatedwithout.
3.7.3锅炉的温度表,压力计及安全阀等安全阀件至少每年委外校验一次;
Thethermometers,pressuremetersofboileratleastaremustbe
calibratedeveryyear.
3.7.4每天巡回检查天然气供应管道有无漏气等异常情况发生;
Patrolinspectionfornaturalgasleakageeverydayisrequired.
3.7.5经常性检查管道有无泄漏水,蒸汽等,目视管道是否严重腐蚀,发生任
何异常及时报告设备主管;
Frequentlyinspectthewaterandsteamleakage,observetherusty
posobilityofpipeswithvisualway.Ifanyabnormalmatterhappens,
reportthefacilitymanagementearly.
3.7.6与专业维保单位签订天然气管道维保协议,每月进行一次全面检查,若
有紧急状况发生,立即通知维保单位到场处理。
Tosighupthemaintenanceagreementwithprofessionalsupplier,once
overallinspectionbyservicesupplier.Ifanyseriousaccidenthappens,
callservicesupplierimmediately.
3.9Aircompressorroom空压机房
3.9.1值班人员每班须至少巡查一次空压设备的运行状况,保证供气压力及空
气干燥质量;及时排放储气罐内积水并填写点检记录;
Dutypersonmustatleastgotopatrolforcompressors’runningstate
andfilldatasontheinspectiontable.Drainoutthewarterintheair
storagetank.Onitspurposeistoinsuretheairpressureandqualityof
dry.
3.9.2根据末端用气需求适当调节投入运行的设备数量,在保证供气量的前提
下,节省电能;
Properlyadjustthequantityofcompressorswhicharekeepingrunning
accordingtotherequirementofterminals.Trytosaveelectricityby
providingenoughaircapacity.
Section章节:
PI02-01Ver.No.版本号:
3/18.11.09QualityandEnvironmentalManagementManualPart2Page页码:
6of7质量和环境管理手册第2部分3.9.3根据空压机运行时间及时更换耗材,保持空压机的运行效率;Replacetheconsumablepartsinaccordancewithcompressor’sruntime.Remainthesatisfiedefficiencyforcompressors.3.9.4经常性检查内部管道是否有漏气或漏油现象,发现异常及时通知服务商处理,供电问题通知生产电工处理;Regularinspectionforgasandoilleakageofairpipes.Callservicecompanyfordealingwithanyabnormalexpecttheelectricalproblemwhichisinchargedbyproductionelectrician.3.9.5保持空压机房内的理想环境,较好的清洁度及符合设备运行条件的温度,妥善处理替换下的废弃冷却油及耗材零件。
Remainthefittingsurroundingincompressor’sroomlikewellcleanlinessandtempareture.Todoposethewasteoilandconsumablepartsinacorrectway.3.9.6各类安全阀及压力表必须不超过1年委外检测一次,确定所有安全装置工作在有效期内。
Allsafetyvalvesandpressuremetersmustbecalibratedbyoutsidequalifiedorganizationeveryyear.Toidnetifyallsaftydivicesareallinperiodofvalidity.3.10LPGstation液化气站3.10.1值班人员除了巡检锅炉房及空压机房外,需要坚守液化气站值班岗位,监控供气系统安全运行,严格按照各类设备操作手册操作设备;DutypersonmuststaythedutyroomatLPGstationexpectinspectioninboilerroomandcompressor’sroom.ConstantlymonitoringtherunningofLPGsupplysystem.Operatingallequipmentsinstrictcoordancewithinstructionsoroperationanuals.3.10.2值班人员至少每两个小时需巡查一遍所有气站工作设备,听声嗅味辨别设备运