液压挖掘机yw3042.docx

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液压挖掘机yw3042.docx

液压挖掘机yw3042

MAINTENANCE

RightMaintenanceandInspectionMethods

Learninghowtomaintainrightlyyourmachine.Accordingtoinstructionsofthismanual.Ifyourmachinehastroubles,youmustmaintainorcontactyourfranchiserbeforetheoperation.

Checkthemachinebeforeyoustarttheengineeveryday

1.Checkthegauges.

2.Checkthecoolant,fuelandoillevels.

3.Checktheleakageofoilandwater,andcheckthedamageofhosesandsteelpipes.

4.Checkwalkaroundthemachineforgeneralelectrophoresis,soundandheatetc.

5.Checkthelooseorthelostparts.

Checktheservicehourmeter

Theservicehourmeterdecideswhenyourmachineneedstomaintainscheduled.

Thetimeintableofmaintenancebasesgeneraloperation.Ifyouoperateinsevereconditions,youmustapplyyourmachineshorttimemaintenance.

Maintainmachineonschedule.

Putallthemaintenancemethodsonmaintenancechecklistcommendedintopractice.

Promptofmaintenance

1.Usethefuelandlubricantcommended.

2.Don’tadjusttheenginefuelcontrolandsafetyvalve.

3.Protectelectricelementinordertoavoidthewaterandvapor.

4.Cannotdecomposeelectricassemblesuchassensoretc.

5.UsethetrueLIUGONGpartscommended.

 

PreparebeforeMaintainMachine

Parkingthemachineasfollowbeforemaintenance,unlessneedsotherwiseparkingmode.

1.Parkingthemachineonlevelground.

2.Lowerthebuckettotheground.

3.Keeptheenginerunningwithlowidlespeedfor3minutes.

4.Turnthekeyinthestartertothe“OFF”positionandpulloutthekey.(Ifthemachineneedstomaintainontheenginerunningcondition,theremustbepeopleonthemachine.)

5.Putthegatelocklevertothe“OFF”position.

6.Attacha“DONOTOPERATE”tagontherightcontrolleverwhenthemachinenoworks.

 

MaintenanceCheckList

Lubricate

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Attach-ment

Boompin

Boomcylinderbottompin

Arm,bucket,androdpin

12

★★

Other

7

★★

Swingbearing

2

Turntablegear

1

Enginesystem

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Engineoil

Levelcheck

1

Replace

18L

Lubricantfilter

Replace

2

Drainwaterandinfectantfromfueltank

1

Checkfuelfilter

1

Replacefuelfilter

1

Cleaningfeed-inpumpfilter

1

Airfilterouterassemble

Cleaning

1

Replace

1

Everysixtimescleaningoroneyear

Airfilterinnerassemble

Replace

1

Whentheoutsideassembletobereplace

Checkcoolantlevel

1

Checkandadjustthebelts

1

Replacecoolantandcleanradiatorinner

29L

Oneyearor2000workinghours

Cleanradiatorouter

1

※1

NOTE:

※1Whenthemachineworkinginmoredustzoneshortenthetimeofmaintenance.

Gearoil

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Swing

Checklevel

Replace

6.6L

Travelunits

Checklevel

Replace

3.3L×2

Hydraulicsystem

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

1500

2000

2500

Checklevel

1

Replaceoil

230L

Cleansuctionfilter

1

Whenreplaceoil

Replacereturnfilterforoiltank

1

ReplacePilotCircuitFilter

1

Electricsystem

Others

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Inspectthedamageandloosenessofbucketteeth

1

Replacebucket

1

Whenneed

Adjustthesystemofbucketrocker

1

Whenneed

Removetraveloperaterod

1

Whenneed

Inspectthedroopoftrack

2

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Adjustthedroopoftrack

2

Whenneed

Inspectthetightermo-mentofboltsandnuts

★★★

NOTE:

★ Every8hoursapplyandrefilllubricantinfirst100hours.

★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.

★★★Onlyinthefirstinspectionneedstomaintain.

Lubricate

Parts

Quantity

Interval(Hour)

8

50

100

250

500

1000

2000

Attach-ment

Boompin

Boomcylinderbottompin

Arm,bucket,androdpin

12

★★

Other

7

★★

Swingbearing

2

Turntablegear

1

NOTE:

★ Every8hoursapplyandrefilllubricantinfirst100hours.

★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.

Thetrademarkandnameofcommendatorylube

Applyplace

Manufacturer

Bucket,Arm,Boom,Swinggear,Swingbearingetc.

—20to0℃(—6to104°F)

Homemadelube

LithiumLubeNo.2★L-XBCHB2

Mobil

MobiluxEP2

Shell

AlvaniaEP2orRO2

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