液压挖掘机yw3042.docx
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液压挖掘机yw3042
MAINTENANCE
RightMaintenanceandInspectionMethods
Learninghowtomaintainrightlyyourmachine.Accordingtoinstructionsofthismanual.Ifyourmachinehastroubles,youmustmaintainorcontactyourfranchiserbeforetheoperation.
Checkthemachinebeforeyoustarttheengineeveryday
1.Checkthegauges.
2.Checkthecoolant,fuelandoillevels.
3.Checktheleakageofoilandwater,andcheckthedamageofhosesandsteelpipes.
4.Checkwalkaroundthemachineforgeneralelectrophoresis,soundandheatetc.
5.Checkthelooseorthelostparts.
Checktheservicehourmeter
Theservicehourmeterdecideswhenyourmachineneedstomaintainscheduled.
Thetimeintableofmaintenancebasesgeneraloperation.Ifyouoperateinsevereconditions,youmustapplyyourmachineshorttimemaintenance.
Maintainmachineonschedule.
Putallthemaintenancemethodsonmaintenancechecklistcommendedintopractice.
Promptofmaintenance
1.Usethefuelandlubricantcommended.
2.Don’tadjusttheenginefuelcontrolandsafetyvalve.
3.Protectelectricelementinordertoavoidthewaterandvapor.
4.Cannotdecomposeelectricassemblesuchassensoretc.
5.UsethetrueLIUGONGpartscommended.
PreparebeforeMaintainMachine
Parkingthemachineasfollowbeforemaintenance,unlessneedsotherwiseparkingmode.
1.Parkingthemachineonlevelground.
2.Lowerthebuckettotheground.
3.Keeptheenginerunningwithlowidlespeedfor3minutes.
4.Turnthekeyinthestartertothe“OFF”positionandpulloutthekey.(Ifthemachineneedstomaintainontheenginerunningcondition,theremustbepeopleonthemachine.)
5.Putthegatelocklevertothe“OFF”position.
6.Attacha“DONOTOPERATE”tagontherightcontrolleverwhenthemachinenoworks.
MaintenanceCheckList
Lubricate
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Attach-ment
Boompin
Boomcylinderbottompin
Arm,bucket,androdpin
12
★
★★
Other
7
★★
Swingbearing
2
Turntablegear
1
Enginesystem
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Engineoil
Levelcheck
1
Replace
18L
Lubricantfilter
Replace
2
Drainwaterandinfectantfromfueltank
1
Checkfuelfilter
1
Replacefuelfilter
1
Cleaningfeed-inpumpfilter
1
Airfilterouterassemble
Cleaning
1
Replace
1
Everysixtimescleaningoroneyear
Airfilterinnerassemble
Replace
1
Whentheoutsideassembletobereplace
Checkcoolantlevel
1
Checkandadjustthebelts
1
Replacecoolantandcleanradiatorinner
29L
Oneyearor2000workinghours
Cleanradiatorouter
1
※1
NOTE:
※1Whenthemachineworkinginmoredustzoneshortenthetimeofmaintenance.
Gearoil
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Swing
Checklevel
—
Replace
6.6L
Travelunits
Checklevel
—
Replace
3.3L×2
Hydraulicsystem
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
1500
2000
2500
Checklevel
1
Replaceoil
230L
Cleansuctionfilter
1
Whenreplaceoil
Replacereturnfilterforoiltank
1
ReplacePilotCircuitFilter
1
Electricsystem
Others
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Inspectthedamageandloosenessofbucketteeth
1
Replacebucket
1
Whenneed
Adjustthesystemofbucketrocker
1
Whenneed
Removetraveloperaterod
1
Whenneed
Inspectthedroopoftrack
2
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Adjustthedroopoftrack
2
Whenneed
Inspectthetightermo-mentofboltsandnuts
—
★★★
NOTE:
★ Every8hoursapplyandrefilllubricantinfirst100hours.
★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.
★★★Onlyinthefirstinspectionneedstomaintain.
Lubricate
Parts
Quantity
Interval(Hour)
8
50
100
250
500
1000
2000
Attach-ment
Boompin
Boomcylinderbottompin
Arm,bucket,androdpin
12
★
★★
Other
7
★★
Swingbearing
2
Turntablegear
1
NOTE:
★ Every8hoursapplyandrefilllubricantinfirst100hours.
★★ Whenthemachineworkingatwaterandwetlandsneedstomaintain.
Thetrademarkandnameofcommendatorylube
Applyplace
Manufacturer
Bucket,Arm,Boom,Swinggear,Swingbearingetc.
—20to0℃(—6to104°F)
Homemadelube
LithiumLubeNo.2★L-XBCHB2
Mobil
MobiluxEP2
Shell
AlvaniaEP2orRO2