全自动订书机英文说明书.docx

全自动订书机英文说明书.docx

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全自动订书机英文说明书

CB5000VehicularBaler

OperationInstruction

SafetyTips

1、Pleasereadthisspecificationcarefullybeforeoperation.

2、Loweredcabshouldcoverdoorclosedwhenstopthemachine,meanwhilesteelgraspmachineisplacedonthebracket,andcutoffallthepower.

3、Equipmentshallnotbemaintainedintheprocessofwork.Alsotheworkershouldnotstandonthefuselageandshouldnothandfootandotherpartsofbodymustnotbeplacedinthedoorbetweenthecoverandtheboxbody.

4、Ifyouneedinpackagingcaseforcleaningormaintenance,thedeviceshouldbeinastateofdowntime,andthedoorcoversisfixedinthefullyopenposition,cutofftheequipmentpowerrearcanbecarriedout.Whenpipingsystemleakorfailureoccurs,pleasestopimmediately,torunaftertroubleshooting.Equipmentofdiseasedoroverloadoperationisprohibited

5、Removethehydraulicvalvereplacementsealsandcheckthepipeline,thepressureinthesystem,pleasestate,avoidwhenremovethehighpressureoilmadehydraulicvalveandpipelinedamageinthebody.

6、Thehydraulicnonprofessionalsshouldnotadjustthehydraulicsystemofhydraulicvalve,avoidtheequipmentcannotrunnormallyordamagetothehydraulicvalves.

7、Whenequipmentrunning,itshallnotlivewithoutoperatorinfrontofheoperationstage.

8、Accordingtousingfrequency,youshouldoftenchecktheoilcylinderinstallationareaandotherconnectionkeyparts,maynothaveascrewlooseorpinoffaccidenthiddentrouble.

9、Whenitinworkstate,youmustraisecab.

10、Ifyoucan’tsolvetheproblems,leasecontactournearestoffice,alsocanfindourafter-salesservicedepartmentdirectly.

Catalogue

1.Usageandfeatures------------------------------------------------------------4

2.Generalstructureandworkingprinciple----------------------------------4

3.Mainlytechnicalspecification------------------------------------------------6

4.Generalbreakdownandsolution-------------------------------------------7

5.Maintenanceandserving-----------------------------------------------------8

6.Overalldrawing------------------------------------------------------------------9

1.Usageandfeatures

1）Usage

Theequipmentismainlyforbalinglow-carbonlightandlifescrapsteel;scrapcars;lightmetalstructuralpartswithsteelmaterialtobalesforfurnace.Itisanidealmachineforsteelfactories;non-ferrousmetalsmeltingindustry;precisioncastingindustryandrawmaterialsfactories.

2）Features

1、Thismachinewithbigvolume;largeopenareas;amountoffeedingcapacity;highefficiency.Itisveryconvenientforprocessinglargeshapematerials,especiallyingatherfeedingandcapturescrap.

2、Hydromechatronicscontrol,easytolearning,andintuitiveoperationandconvenient.

3、PLCcontrol,highreliabilityandeasyformaintenance.

4、Hydraulicdrive;workingsmooth;highefficiency.

2.Generalstructureandworkingprinciple

1）.Generalstructure

Mainlycomposedofmechanicalsystems（mainmachine）,powersystems,hydraulicsystems.（seeschematiclayout）

〈1〉、Mechanicalsystem

Becomposedofpressbox;hydraulicpresscylinderandotherassistantcomponent.（seemainmachinestructurediagram）

1.Pressbox

Bemadeupofmaterialbody;level1lid;level2lid;maincylindercomponents.

Materialbodyiscomposedofpedestal,level1lid,level2lid,therearewareplatesonit.PartofwareplatesareimportDILLINDURwhichmadebyGermany.Compressedscrapmaterialbywrappedworkoflevel1lidandlever2lidsothatincreasedensity.Afterthat,twomainpresscylinderwillcontinuestocompressscrapsintoblocks.

2.Hydrauliccylinderismadeupofmainpresscylinder;level1lidcylinder;lever2lidcylinder.Mainlyturnhydraulicpowerintomechanicalpower,thecylindermainlydriveallpartsofaction,inordertocompletecompressionandpressedactions.

（1）Mainpresscylinders,totallytwosetswhichinstalledonthebottomofpressbox.Pistonrodconnectionwithheadofpressplatestocompressscrapsinsidebyadvanceandforwardofmainpresscylinders.

（2）.Level1lidcylinders,totally3setswhichinstalledonthesideofpressboxtocompressscrapsbypistonrodadvanceactionwhenscrapstobepackaged.

（3）.Level2lidcylinder,totally3setswhichinstalledontheothersideofpressboxtocompleteopenandcloseactionforpresslidbypistonrodadvanceactionandbackaction.

Theabovearedoubleactingsinglepistonrodstructure,andthelinerwithpistonandseals,thecylinderbodytoformtwooilchambersandsmallcavity.Whenthehighpressureoilofthefrontchamberortherearchamber,thepushrodandpistonwithinthecylinderforreciprocatinglinermotion,therebydrivingtheworkpiecemovements.Cylinderbrimwithguidesleeve,theaboveisalsoequippedwitharing,asthepistonrodsupporting,guidingandsealing.

<2>Thepowersystem iscomposedof mainenginecircuit, enginestart/stop controlcircuitandthePLCinputandoutputcontrolcircuit, externalline,pressing strokecontroldevice, external strokecontrolsystem etc..

<3>Thehydraulicsystem,iscomposedofahydraulicoiltank,hydraulicpump,valve,hydraulicstationpipelinesystem,isthehostofthecentralcontrolsystem.

<4>Pipelinesystemisconnectedtothehost（MechanicalSystems）andbetweenthehydraulicsystem,hydraulicoilfortransfer.

2）． workingprincipleandattention

（1）workingprincipleandprocess

Thetwomainoilcylindersbackhaulinplace,thefirstandsecondlevelpressingdoorr\opening,theoperatorusethegrabmachinetopackagematerialsintothepressingboxinthecab.Thefirstlevelpressingdoorclose,thesecondlevelpressingdoorclose,formingclipsaction,twomainpressingoilcylinderforward,thematerialtothemiddlepressedintoblocks.Thenreturninplace,thefirstandsecondlevelpressingdooropen,theoperatorremovethebalebythegrab,equipmentrepeattheaboveactionuntiltheendofthework.

（2）attention

 1.Thescrap’sdensityandrigiditygreatlyisnotallowedtoaddtoomuch,otherwiseitwillmakethefirstandsecondpressingdoorisnotinplace,thusaffectingthemachine,orevendestroythemachine.

2.Mixedwithpressurevessel,flammableitemsarenotallowedinthewaste

3.Thismachinebelongstothehydraulicequipment,prolongtheservicelifeofhydrauliccomponents,pleaseensurethecleanlinessofthesystem.

TechnicalParameters

HBS500MobileBaler（Motor）

No

Technicalparameters

Remark

1

SideCylinder

（FirstLevel）

Model

YG200/140-500

Stroke

500mm

NominalForce

630KN*3

Quantity

3Sets

2

SideCylinder

（SecondLevel）

Model

YG200/140-500

Stroke

500mm

NominalForce

800KN*3

Quantity

3Sets

3

FeedingCylinder

Model

YG250/160-2200

Stroke

2200mm

NominalForce

1000KN

Quantity

2Sets

4

PressingBoxSize（L*W*H）

5000*2000*1200mm

5

BaleSize（L*W*H）

800*700mm

6

HydraulicSystemPressure

25MPa

7

Power

DongfengCummins260HP

8

HydraulicPump

Model

OS10VSO

NominalPressure

31.5MPa

NominalOutflow

71ml/r

Quantity

1Set

9

Hydraulic

Pump

Model

OS4VSO

NominalPressure

31.5MPa

NominalOutflow

125ml/r

Quantity

2Sets

10

OverallDimensions

11000*3000*4000（Flankexpanded）

L*W*H

11000*2300*4000mm（Flankcollapsed）

L*W*H

11

Equipmentarea

15000*4000mm

L*W

12

ControlSystem

Thepilothydrauliccontrol+RemoteControl

13

Coolingsystem

Oil–gasheatexchanger

14

Withthegrabandtheoperatingroom

Generalfailuresandexclusion

Duringshearingtime,Ifabnormalsituationbefounded,youshouldstopworking,Afterwaitingfortroubleshootingtocontinueshear,inuseprocessmaybethecauseoftheproblemandeliminationmethodtoseethetablebelow:

NO

Trouble

Reason

Troubleshooting

1

Cylindersinoperationhascreepingphenomenon

Thereisairinthecylinderbodyandsystem

Manyworkcyclecandischarge

2

Thesystempressurecannotbebuiltup

①Cuttingmouthclosedlax

②Reliefvalvehandleloose

③Thevalveplug

①Cleaningtheoverflowvalve

②Checkwhetherthevalvecoreisworkingproperly,checkwhetherthesealingringisdamaged,toadjustthepressure

3

Oilpumpsuctionemptyorhaveabnormalnoise

①Globevalveisnotopenornotfull

②Suctionpipelineleak

③shortageoftheoiltanksupply

④Oilpumpwearordamage

⑤shortageoftheoiltankairsupply

①Openglobevalve

②Repairthesuctiontubing

③Fillingthehydraulicoil

④Repairorreplacethenewpump

⑤Cleanairfiltertank

4

Hydraulictubinghaveoilleakagephenomenon

pipejointLooseorsealingelementaging,falling

pipejointLooseorsealingelementaging,falling

5

Pipelinevibrationassociatedwithnoise

Tubingpipeclampheadboltisloose

Tightenboltspipeclamp

6

Oilpumppressureisinsufficientornopressure,oilpumpleakedoil,oilpumphasfever

Oilpump’spumpbody,variableheadweartoomuch

Oilpumprepairorreplacethenewpump

7

Oilcylinderhaspulloilphenomenonornopressure

Sealingringaging,causetheoilcylinderleakorspill,

Replacetheseal

8

Theoillookslikecreamywhiteemulsion

Withwaterintheoil,liquidformwaterbag

Replacethenewoil

9

Feedingheadcannotbelaunched

1.Chargingtoomuch

2.Oilpumpleakage,torquedecline

1.Limitloading

2.Replacetheoilpump

10

Can'tworkautomatically

Automaticallyselectbuttondoesnotworkinthe"automatic"position,equipmentisnotinastateofwork

Manualresetonknobto"automatic"position,maketheequipmentreliableindicator

11

Oilfiltercloggingindicator

Theoilreturnoilfiltercloggedfilterduetotoomanyimpurities

Cleanorreplacefiltercartridge

12

Intheworkingpr