Inspection and Test Plan for GRE Installation.docx

Inspection and Test Plan for GRE Installation.docx

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InspectionandTestPlanforGREInstallation

INSPECTIONANDTESTPLANFORGREPIPINGINSTALLATION

Rev.

Date

Originator

Reviewed

Approved

Description

THISDOCUMENTISINTENDEDFORUSEBYADCOANDITSNOMINATEDCONSULTANTS,CONTRACTORS,MANUFACTURERSANDSUPPLIERS.

PROJECT.

Pages1OF18

XXXXXXX

INSPECTIONANDTESTPLANFORGREPIPINGINSTALLATION

INSPECTIONANDTESTPLANFORGREINSTALLATION

DEFINITIONOFINSPECTIONANDTESTPLANSYMBOLS

HOLDPOINT“H”

Verificationofcompliancewithspecificationbyfullwitnessofinspectionandprovidinganinspectionrecord.Theinspectioncannotproceedwithoutwitnessofinspectingbody.Requestforinspectionismandatory.

WITNESSPOINT“W”

Verificationofcompliancewithspecificationbyfullwitnessofinspectionandprovidinganinspectionrecord.Theinspectioncanproceedifinspectionbodydonotattend.

REVIEWPOINT“R”

Verificationofcompliancewithspecificationbyreviewofdocumentaryevidencedulysignedbyreviewer.

SURVEILLANCEPOINT“S”

Randomsurveillanceinspectionofactivitytoverifycompliancewithspecification.Reviewersignaturemandatory.RFInotrequired.

APPROVEDPOINT“A”

Astep-indesign,procurement,andorfabricationandtestingwhereitismandatorythattheownerapproveadocument/qualification/equipment/oractivity.

MONITORPOINT“M”

AcriticalstepinfabricationandtestingwhereitisoptionalthattheADCOinspectthecomponent/equipmentorwitnessanactivity.TheADCOshallbenotifiedatadurationspecifiedinthecontractinadvanceofthefirstoccurrenceoftheactivityateachworksite.Nofurthernotificationforlikeactivitiesateachworksiteshallberequired.TheactivitymayproceedwithorwithouttheADCO‘sattendance.

APPROVALREQUIRED“AR”

Astepindesign,procurement,andorfabricationandtestingwhereitismandatorythattheownerapprovalisrequiredinadocument/qualification/equipment/oractivity.

REMARKS:

INSPECTIONANDTESTPLANFORGREINSTALLATION

Date:

07-Sep-2017

DocumentNo.：

Page1of15

ItemNo.

DescriptionofInspection&Test

ReferenceDocument

AcceptanceCriteria

VerifyingDocument

Intervention

Remark

GRP

CPECC

ADCO

1

GENERAL

1.1

ApprovedQualityControl

Procedure

DocumentReview

QualityControlProcedure

Documentwith

ControlledStamp

H

A

R

1.2

Training&QualificationforGRE

Supervisors,Inspectors,

Laminators,Jointersand

Technicians

DEP.31.40.10.19

Gen.ISO-14692Part4:

AnnexD

QualificationCertificates

H

A

R

2

MATERIALINSPECTION

2.1

Pipes,fittingsandother

components

MaterialHandling,Transportation&StorageProcedure

ISO14692-4Clause5.1

DEP31.40.10.19Gen.Clause2

PipesandFittingsshallbefreefromany

damageordefects.

Physicaldimensions,pressurerating

requirementsshallbeinlinewithIFCdrawingsorrelevantspecifications.

Damagedpipe/fittingsshallnotbeusedinthe

system

Materialreceivingreport

Materialtestcertificates

ReceivingInspectionReport

H

W

S

2.2

Jointmaterialkits

ApprovedGREPacking,Handling,Transportation&StorageProcedure

ISO14692-4Clause5.1

DEP31.40.10.19Gen.Clause2&MaterialDataSheet

Adhesivebonding/laminationkitcontainsall

necessarymaterials

Expirydateisstillvalid

Damaged/leakingcontainersshallberejected

Correctstorageconditions

Materialreceivingreport

Materialtestdatasheet

Materialdatasheet

H

W

S

2.3

ControlofCalibrationinstrument

DEP.31.40.10.19Gen

ISO14692-4

Pressuregaugeevery3months

Testpressuremeasuringdeviceshallbeeitherapressuregaugewithfullscale

Validcalibrationcertificateand

availablecalibrationstickers

pasted

R

R

R

DefinitionsofSymbols:

H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor

INSPECTIONANDTESTPLANFORGREINSTALLATION

Date:

07-Sep-2017

DocumentNo.：

11-99-97-2703

Page2of15

ItemNo.

DescriptionofInspection&Test

ReferenceDocument

AcceptanceCriteria

VerifyingDocument

Intervention

Remark

GRP

CPECC

ADCO

Maximumrangeofthegaugewillnotbemorethan2timesthetestpressure

Accuracyshallbe+/-0.5%offullrange.

3

SURVEY

3.1

Survey

Visualverification100%

IFCDrawings

Contractualrequirement&drawings

Surveyrecord

H

H

S

4

MATERIALHANDLING,TRANSPORTATION,andSTORAGE

4.1

Pipes,fittingandother

components

DEP.31.40.10.19Genclause8

ISO14692-4AnnexB

Undernocircumstancespipe,fittingsorspoolstobethrownordroppedfromanyheight

Nochain,wireropeorclampsshallbeusedforlifting

Pipeshallbefittedwithoneortwo100mmwide

nylonslingsasmentionedinspecification

Pipesandfittingsshallbewellpackedand

storedasmentionedinspecification

Pipeshallbestackedinaccordancewiththe

FPIInstallationManual

Maximum3mspanandendsupportsshallbeplacedataminimum1mfrompipeend.

Providenecessarysupporttostackedpipetoavoidstrappingdownduringhighwind

Fittingsshallbetransportedincratesorboxesandstoredproperlytoavoiddamage

Usetemporaryrestrainingsupportswhileliftingcomplexpre-fabricatedspools

Pipespoolsshallnotbestacked

Materialtestcertificate

ReceivingInspectionReport

H

S

R

DefinitionsofSymbols:

H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor

INSPECTIONANDTESTPLANFORGREINSTALLATION

Date:

07-Sep-2017

DocumentNo.：

11-99-97-2703

Page3of15

ItemNo.

DescriptionofInspection&Test

ReferenceDocument

AcceptanceCriteria

VerifyingDocument

Intervention

Remark

GRP

CPECC

ADCO

4.2

Joint/Laminationmaterialkits

DEP.31.40.10.19Gen

clause8

ISO14692-4AnnexB

ApprovedMethod

Statement

MaterialDataSheet&MSDS

Allchemicalsshallbestoredintheoriginalpackingaspermanufacturer'sinstruction

Ensurethetemperatureofstorageismaintainedaspermanufacturerinstruction

Laminationmaterialssuchasresin,hardener,wovenrovingshallbestoredindryshadedareaatambienttemperature

MakesureparticularcarehasbeentakenforallinflammablechemicalsasperMSDS

Materialdatasheet

H

S

R

5

THREADPIPEJOINT

5.1

General

ApprovedMethodStatement11-99-97-2704

ProjectQualityPlanandcalibrationprocedure.

TaskRiskAssessment（TRA）

ISO14692-4Annex-D,Clause6.2.3,Clause5.5.6.2and5.4.

Makesureallhealthsafetyprecautionshall

adaptasperTRA.

Allmonitoring&measuringdevicesusedshallbecalibratedandacalibrationlogshallbe

maintainedinordertomonitortheexpirydatesofcalibration.

Allmaterialandequipmentshallbeavailable

beforeproceedingwiththework.

Allthecriticalactivitieslikelifting,bondingshall

bedonebyapprovedpersonnelasper

ISO14692.

Installerqualificationrecords.

TaskRiskAssessment（TRA）.

H

A

A

5.2

ThreadChecking

ApprovedMethodStatement11-99-97-2704

DEP31.40.10.19GENClause9.4.2.

ISO14692-4Clause5.4andClause5.5.6.1.

Ensurethepipeisadequatelysupportedor

clampedonapipeviceprovidedwithrubbersheettoavoidabrasiononthepipe.

Pipeshallbecutusedbyhacksaworabrasivecuttingdiscasspecifiedinspecifications.

Cuttinglengthshallbemarkedclearlyusing

wrap-a-round.Cuttinglengthshallbeasper

Materialreceivingreport

Materialtestdatasheet

Materialdatasheet

H

A

S

DefinitionsofSymbols:

H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor

INSPECTIONANDTESTPLANFORGREINSTALLATION

Date:

07-Sep-2017

DocumentNo.：

11-99-97-2703

Page4of15

ItemNo.

DescriptionofInspection&Test

ReferenceDocument

AcceptanceCriteria

VerifyingDocument

Intervention

Remark

GRP

CPECC

ADCO

IFCDrawing

ManufacturersInstructionManual

IFCDrawingrequirement.

Thesquarenessofcutshallbeverifiedandtolerancewillbe

1.Lessthan1.5mmforupto100mmpipe.

2.Lessthan3.0mmforlargerdiameterpipe.

5.3

ThreadConnection（assembly）

ApprovedMethodStatement11-99-97-2704

IFCDrawings

DEP31.40.10.19GENClause9.4.3

ISO14692-4AnnexC.ClauseC.6

TaskRiskAssessment（TRA）

Ensurethepipeassemblysupportedorclamp

onapipeviceprovidedwithrubbersheetto

avoidabrasiononthepipe.

Thethreadedsurfaceshouldbecleaned.

Thesurfacesshouldnotbetouchedor

contaminatedbymoistureoroilpriortojointing.

Thepipeshouldbeassembledandalignedasmentionedinthemethodstatementand

specification.

Pipeconnectionshallbealignedastrulyas

possible.

Toreducefrictionandenhancesealing

performance,threadfiller,e.g.graphiteand

ceramicparticles,maybeused.PTFE-basedlubricantmayalsobeusedtoreduce

friction,i.efacilitatelowmake–and–

breaktorque.

Themaximumtoleranceforalignmentshallbeaspertable1ofISO114692Clause5.5.4.3

andapprovedmethodstatement.

Installationchecklist,threaded

joint

H

W

S

5.4

JointNumbering

ApprovedMethodStatement11-99-97-2704

Jointnumbershallbemarkedateachjoint.

Installationchecklist,threaded

joint

JointReports

H

S

S

DefinitionsofSymbols:

H-HoldPointW-WitnessPointR-ReviewS-SurveillanceA-ApprovedM–Monitor

INSPECTIONANDTESTPLANFORGREINSTALLATION

Date:

07-Sep-2017

DocumentNo.：

11-99-97-2703

Page5of15

ItemNo.

DescriptionofInspection&Test

ReferenceDocument

AcceptanceCriteria

VerifyingDocument

Intervention

Remark

GRP

CPECC

ADCO

DEP31.40.10.19GENClause9andISO14692-4AnnexC.ClauseC.6.

5.5

Loweringofspools

ApprovedMethodStatement11-99-97-2704

ISO14692-4AnnexB.

DEP31.