武进中天项目技术协议.docx

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武进中天项目技术协议.docx

武进中天项目技术协议

武进中天项目技术协议

 

TechnicalProposal

(MechanicalPart)

 

Owner:

VALEofBrazil

EPCContractor:

HangzhouBoilerGroupCo.,Ltd.,PR.C

ZhejiangXiziUnitedEngineeringCo.,Ltd.,P.R.C.

Oct.,2020

名目Catalog

3.1燃烧系统17

1.工程概述Projectoverview

1.1设计依据Designconsideration

Thereferencestandards,documentsanddrawingslistedunderthisitem,areintegralpartofthistechnicalrequisition.

AllthebasicanddetaileddesignstudiesmustfullycomplywithVale’sEngineeringStandardizationSystem(SPE).Someofthesedocumentsandtemplatesareshowninitem3.4asareference.

Alloftheequipmentistobedesigned,manufacturedandtestedinaccordancewithStandardsaslistedunderitem1.1.1herebelow.

Standardscitedunderitem1.1.1aremandatory

1.1.1CODESANDSTANDARDS

a)ABMAAmericanBoilerManufacturingAssociation

b)ABNTBrazilianAssociationforTechnicalStandards

c)ACIAmericanConcreteInstitute

d)ADAssociationforPressureVessels

e)AFBMAAnti-FrictionBearingManufacturersAssociation

f)AGMAAmericanGearManufacturersAssociation

g)AISCAmericanInstituteofSteelConstruction

h)AISEAssociationofIronandSteelEngineers

i)AISIAmericanIronandSteelInstitute

j)AMCAAirMovingandConditioningAssociation

k)ANSIAmericanNationalStandardsInstitute

l)APIAmericanPetroleumInstitute

m)ASHRAEAmericanSocietyofHeatingRefrigeratingandAirConditioningEngineers

n)ASMEAmericanSocietyofMechanicalEngineers

o)ASNTAmericanSocietyforNondestructiveTesting

p)ASTMAmericanSocietyforTestingandMaterials

q)AWSAmericanWeldingSociety

r)AWWAAmericanWaterWorksAssociation

s)CTICoolingTowerInstitute

t)CMAACraneManufacturersAssociationofAmerica

u)CEMAConveyingEquipmentManufacturersAssociation

v)DINGermanInstituteforStandardization

w)DDAGermanCommitteeonPressureVessel

x)DGZfpGermanSocietyforNondestructiveTesting

y)DruckbehVRegulationforPressureVessel,VesselsforPressureGasandFillingPlants

zz)DVGWGermanSocietyforGasandWaterWorks

aa)DVMGermanAssociationforMaterialResearchandTesting

bb)EIAElectronicIndustriesAlliance

cc)EJMAExpansionJointManufacturersAssociation

dd)EPAEnvironmentProtectionAgency

ee)FCIFluidControlInstitute

ff)FDBRGermanPressureVesselandPipingManufacturerAssociation

gg)HEIHeatExchangerInstitute

hh)HIHydraulicsInstitute

ii)HMIHoistsManufacturersInstitute

jj)IAHRInternationalAssociationforHydraulicResearch

kk)IBAMAFederalEnvironmentalAgency

ll)IECInternationalElectrotechnicalCommission

mm)IEEEInstituteofElectricalandElectronicEngineers

nn)ISAInstrumentSocietyofAmerica

oo)ISOInternationalOrganizationforStandardization

pp)ISO14000EnvironmentalManagementandCertification

qq)JECStandardoftheJapaneseElectrotechnicalCommittee

rr)JEMTheStandardoftheJapanElectricalManufacturersAssociation

ss)JISJapaneseIndustrialStandards

tt)MBMAMetalBuildingManufacturersAssociation

uu)NBFUNationalBoardofFireUnderwriters

vv)NECNationalElectricalCode

ww)NESCNationalElectricalSafetyCode

xx)NEMANationalElectricalManufacturersAssociation

yy)NFMANationalFanManufacturersAssociation

zzz)NFPANationalFireProtectionAssociation

aaa)PFIPipeFabricationInstitute

bbb)SSPCSteelStructuresPaintingCouncil

ccc)TEMATubularExchangerManufacturersAssociation

ddd)TIATelecommunicationsIndustryAssociation

eee)TIMAThermalInsulationManufacturersAssociation

fff)TRDTechnicalRulesforSteamVessels

ggg)VGBTechnicalAssociationofGermanPowerUtilities

hhh)VDEAssociationofGermanElectricalEngineers

iii)ZVEIGermanElectronicsandElectricalManufacturersOrganization

1.1.2SYSTEMOFUNITS

TheInternationalSystemofUnits(SI)willbethesystemofmeasurementsadoptedbytheProject.TheonlyexceptionsareforthoserenownedcasesliketheuseoftheUSCustomaryUnitsfordiametersandlengthofscrews,pipes,connectionsandelectro-ducts.

1.1.3VALE’SREFERENCEDOCUMENTS

Thefollowingdocuments,templates,drawings,etcmustbeconsideredasreferencesforthedevelopmentofthebasicanddetaileddesignphases.ThesedocumentsarepartofVale’sSPE.

NUMBER

REV.

TITLE

Vale’sProcedures

PR-E-002

6

ValeProjectCoding

PR-E-004

9

DefinitionofWorkBreakdownStructure

PR-E-013

10

IdentificationandIssuingofEngineeringDocuments

PR-E-028

9

IdentificationofAssets,EquipmentandInstruments

PR-E-029

2

Lines,IsometricsandPipingSpoolsNumbering

PR-E-019

2

IssuingofWordDocuments

PR-E-020

1

IssuingofExcelDocuments

PR-E-022

4

IssuingofAutoCadDrawings

Vale’sTemplatesandStandards

PE-A-500

0

Vale’sMainGateStandard

PE-G-601

3

A0DrawingTemplate

PE-G-602

3

A1DrawingTemplate

PE-G-603

3

A3DrawingsBookTemplate

PE-G-604

3

A4DrawingTemplate

PE-G-605

3

A4DrawingsCoverTemplate

PE-G-606

6

WordDocumentTemplate

PE-G-607

3

ExcelDocumentTemplate

Vale’sDesignCriteria

CP-A-501

1

DesignCriteriaforArchitecture

CP-B-501

0

DesignCriteriaforCivilWorks–Infrastructure

CP-C-501

2

DesignCriteriaforCivilWorks–Concrete

CP-E-501

8

DesignCriteriaforElectrics

CP-J-501

2

DesignCriteriaforIndustrialAutomation

CP-J-506

2

DesignCriteriaforInstrumentation

CP-K-501

2

DesignCriteriaforTelecommunication

CP-L-501

2

DesignCriteriaforMechanicalArrangement

CP-M-501

3

DesignCriteriaforMechanicalEquipment

CP-S-501

3

DesignCriteriaforSteelStructures

CP-T-501

4

DesignCriteriaforPiping

Vale’sGeneralSpecification

EG-B-401

1

GeneralSpecificationforRainWaterdrainage

EG-C-401

0

GeneralSpecificationforConcrete

EG-C-402

1

GeneralSpecificationforFoudations

EG-C-403

1

GeneralSpecificationforAnchorBolts

EG-C-406

1

GeneralSpecificationforIndustrialFloors

EG-E-401

5

GeneralSpecificationforElectrics

EG-E-436

1

GeneralSpecificationforElectricalMaterial

EG-L-401

1

GeneralSpecificationforPlateWork

EG-M-401

6

GeneralSpecificationforMechanicalEquipmentSupply

EG-M-402

5

GeneralSpecificationforIndustrialPainting

EG-S-401

0

GeneralSpecificationforSteelStructures

EG-T-401

3

GeneralSpecificationforPiping

1.1.4ALPA’SREFERENCEDOCUMENTS

ThefollowingdocumentsarespecificfortheALPAProjectandmustbeconsideredasreferencesforthedevelopmentofthebasicanddetaileddesignphases.

NUMBER

REV.

TITLE

ALPA’sReferenceDrawingsandDocuments

CL-7000AP-G-001

0

LocalConditions

RA-7000AP-G-001

1

Areasandsub-areas

RL-7000AP-G-001

0

TakeOverPoints(TOP)

7000AP-L-001

0

GeneralLayout

EG-7000AP-G-001

0

GeneralSpecificationforUtilities

EG-7050AP-J-001

0

GeneralSpecificationforAutomation

EG-7050AP-J-002

0

GeneralSpecificationforInstrumentation

EG-7050AP-J-003

0

GeneralSpecificationforFireFighting

EG-7045AP-J-001

0

GeneralSpecificationforITandTelecommunicationSystem

1.2设计范畴Designscope

本工程为巴西淡水河谷〔VALE〕在巴西北部Pará州的Marabá建设的ALPA〔AçosLaminadosdoPará〕钢厂项目的配套电厂,该项目利用焦化厂、高炉中产生的副产品煤气,及炼钢过程中回收的煤气作为锅炉燃料,生产高压蒸汽从而进一步提供电力,同时也为整个钢厂提供工艺蒸汽。

钢厂与电厂的建设同步进行。

AsthepowerplantassociatedwiththeALPA〔AçosLaminadosdoPará〕steelmakingfactorybuiltinMarabá,ParáStateinnorthernBrazilbyVALE(CompanhiaValedeRioDoce),thisprojectwillutilizegas,theby-productfromcokingplantandblastfurnace,andgasrecoveredfromsteelmakingprocesswhichcouldfuelboilers,togeneratehigh-pressuresteamtosupplyelectricitywhileofferingprocesssteamforthewholesteelmakingfactory.Theconstructionofpowerplantwillmoveforwardsimultaneouslywiththatofsteelmakingplant.

本着〝节约能源,爱护环境〞的原那么,经我公司与巴西淡水河谷〔VALE〕ALPA的共同论证,本设计方案拟利用高炉煤气〔BFG〕,转炉煤气〔LDG,从转炉中回收〕及焦炉煤气〔COG〕作为锅炉燃料,用于点火及较为稳固的燃料为焦炉煤气,配置2×240t/h单压煤气锅炉+2×57.5MW〔2x65MW〕高温高压抽凝机组,采纳一炉一机形式。

锅炉产生的蒸汽用于发电,从而为钢厂及其空分厂、码头和位于ALPA现场为电厂提供服务的所有工厂,同时也为整个钢厂提供工艺蒸汽。

炼钢过程中余外的工艺蒸汽可返回锅炉作为热源。

Inthespiritofconservingenergyandpreservingenvironment,throughjointresearchandverificationbyZhejiangXiziUnitedEngineeringCo.,Ltd.(UEC)andALPAofVALE,byharnessingblastfurnacegas(BFG)linzdonawitzGas(LDG,recoveredfromlinzdonawitzorconverter)andcokeovengas(COG)whichcouldbeusedforignitionthankstoitsrelativestabilitytofuelboiler,thisdesignintendstoincorporate2×240t/hsinglepressuregasboilers+2×57.5MW〔2x65MW〕hightemperatureandhighpressureextraction-condensationmachinesetsintheformatofonemachinesetperoneboiler.Besidesutilizingsteamfromboilertogenerateelectricity,it’salsoexpectedtoprovideprocesssteamforsteelmakingplantanditssubsidiaryairseparationplant(s),dock(s)andallfactorieswhicharelocatedonthefieldofALPAandserveelectricplant,withredundantteamfromsteelmakingprocesstoberecoveredasheatsourcetoboiler.

详细内容如下:

It’sdetailedasfollows:

1)总承包方负责煤气锅炉本体及附属设备:

含炉膛、汽包、燃烧器、空预器、点火系统、钢构柱、平台扶梯等;

1)Thecontractortakeschargeforboilersthemselvesandtheiraccessoryfacilitiesincludingboilerfurnaces,steamdrums,combustors,airpreheaters,ignitiondevices,steelstructure,platform,staircaseandsoon;

2)总承包方负责煤气锅炉烟气系统:

从锅炉出口直至烟囱进口,含:

引风机、煤气加热器、烟道、补偿器、烟囱、风门;

2)Thecontractortakeschargeforboilers’gassystemfromboilers’outletstochimneys’inlets,involvinginduceddraftfans(IDF),gasheaters,gasducts,compensators,chimneys,damper;

3)总承包方负责煤气锅炉送风系统:

煤气锅炉燃烧助燃风系统,含:

吸风口、消音器、鼓风机、风道、风门、补偿器等;

3〕Thecontractortakeschargeforboilers’airsupplysystem,theboilers’combustionairsystemincludingair-suckingholes,silencers,fans,airduct,damper,compensatorandsoon;

4)总承包方负责煤气系统

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