英文翻译及文献电子电子功率半导体.docx

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英文翻译及文献电子电子功率半导体.docx

英文翻译及文献电子电子功率半导体

英文翻译及文献电子电子功率半导体

I.Introduction

Solidstatesemiconductorswitchesareveryinvitingtouseatpulsedpowersystemsbecausetheseswitcheshavehighreliability,longlifetime,lowcostsduringusing,andenvironmentalsafetyduetomercuryandleadareabsent.Semiconductorswitchesareabletoworkinanyposition,so,itispossibletodesignsystemsasforstationarylaboratoryusing,andformobileusing.Thereforetheseswitchesarefrequentlyregardedasreplacementofgas-dischargedevices–ignitrons,thyratrons,sparkgapsandvacuumswitchesthatgenerallyusenowinhigh-powerelectrophysicalsystemsincludingpowerlasers.

Traditionalthyristors(SCR)aresemiconductorswitchesmostlyusingforpulsedevices.SCRhassmallvalueofforwardvoltagedropatswitch-onstate,ithashighoverloadcapacityforcurrent,andatlastithasrelativelylowcostvalueduetothesimplebipolartechnology.DisadvantageofSCRisobservedatswitchingofcurrentpulseswithveryhighpeakvalueandshortduration.Reasonofthisdisadvantageissufficientlyslowprocessofswitch-onstateexpansionfromtriggeringelectrodetoexternalborderofp-njunctionaftertriggeringpulseapplying.ThisSCRfeatureisdefinedSCRusingintomillisecondrangeofcurrentswitching.ImprovementofSCRpulsecharacteristicscanbereachedbyusingofthedistributedgatedesign.Thisisallowedtodecreasethetimeoftotalswitch-onandgreatlyimproveSCRswitchingcapacity.Thus,ABBcompanyisexpandedthesemiconductorswitchusinguptomicrosecondrangebydesignofspecialpulseasymmetricthyristors(ASCR).ThesedeviceshavedistributinggatestructurelikeaGTO.Thisthyristordesignandforcedtriggeringmodeareobtainedthehighswitchingcapacityofthyristor(

=150kA,

=50μs,di/dt=18kA/μs,singlepulse).However,inthisdesigngatestructureiscoveredlargeactiveareaofthyristor(morethan50%)thatdecreasetheefficiencyofSiusingandincreasecostofdevice.

Si-thyristorsandIGBThavedemonstratedhighswitchingcharacteristicsatrepetitivemode.However,suchdevicesdonotintendforswitchingofhighpulsecurrents(tensofkiloamperesandmore)becauseofwell-knownphysicallimitsareexistedsuchaslowdopingofemitters,shortlifetimeofminoritycarriers,smallsizesofchipsetc.

Ourinvestigationhaveobtainedthatswitchesbasedonreverse–switcheddinistorsaremoreperspectivesolid-stateswitchestoswitchsuperhighpowersatmicrosecondandsubmillisecondranges.Reverse–switcheddinistors(RSD)istwo-electrodeanalogueofreverseconductingthyristorwithmonolithicalintegratedfreewheelingdiodeinSi.ThisdiodeisconnectedinparallelandinthebackdirectiontothethyristorpartofRSD.TriggeringofRSDisprovidedbyshortpulseoftriggercurrentatbriefapplyingofreversalvoltagetoRSD.DesignofRSDismadethusthattriggeringcurrentpassesthroughdiodeareasofRSDquasiaxiallyanduniformlyalongtheSistructurearea.Thiscurrentproducestheoncominginjectionofchargecarriersfrombothemitterjunctionstobaseregionsandinitiatestheregenerativeprocessofswitch-onforRSDthyristorareas.SuchmethodoftriggeringforthisspecialdesignofSiplateisprovidedtotalanduniformswitchingofRSDalongallactiveareaintheveryshorttimelikeasdiodeswitch-on.ThefreewheelingdiodeintegratedintotheRSDstructurecouldbeusedasdampingdiodeatfaultmodeinthedischargecircuit.Thisfaultmodesuchasbreakdownofcablelinescanleadtooscillatingcurrentthroughswitch..

IthasbeenexperimentallyobtainedinthatsemiconductorswitchesbasedonRSDcanworksuccessfullyinthepulsedpowersystemstodriveflashlampspumpinghigh-powerneodymiumlasers.ItwasshowninthatRSD-switchesbasedonRSDwaferdiameterof63mm(switchtypeKRD-25-100)andRSD-switchesbasedonRSDwaferdiameterof76mm(switchtypeKRD-25-180)canswitchthecurrentpulseswithsubmilliseconddurationandpeakvalueof120kAand180kArespectively.Threeswitches(switchtypeKRD–25-180)connectedinparallelweresuccessfullytestedunderthefollowingmode:

operatingvoltage

=25kV,operatingcurrentIp=470kA,andtransferredchargeQ=145Coulombs.

During2000–2001,thecapacitorbankforneodymiumlaseroffacilityLUCHwasbuiltatRFNC-VNIIEF.Thisbankincluding18switchestypeKRD-25-100operatessuccessfullyduring5yearswithoutanyfailuresofswitches.

Thisreportissubmittedresultsofdevelopmentofnewgenerationofsolidstateswitcheshavinglowlossesofpowerandhigh-currentswitchingcapacity.

II.DevelopmentofRSD’snextgeneration

ThetechnologyoffabricationofnewRSDstructurehasbeendevelopedtoincreasetheswitchingcapacity.ThisnewstructureisSPT(SoftPunchThrough)-structure-with“soft”closingofspace-chargeregionintobuffern'-layer.

Decreasingofn-basethicknessandalsoimprovingofRSDswitch-onuniformitybygoodspreadingofchargecarriersonthen'-layeratvoltageinversionareprovideddecreasingofallcomponentsoflossesenergysuchaslossesattriggering,lossesattransientprocessofswitch-on,andlossesatstate-on.OurpreliminaryestimationwasshownthatsuchstructuremustprovidetheincreasingofoperatingpeakcurrentthroughRSDapproximatelyin1.5times.

InvestigationswerecarriedoutforRSDwithblockingvoltageof2.4kVandSiwaferdiametersof63,76,and100mmbyspecialteststation.ThemaingoaloftheseinvestigationsisdefinitionofmaximumpermissiblelevelofpeakcurrentpassingthroughsingleRSDwithgivenarea.CurrentpassingthroughRSDandvoltagedroponRSDstructureduringcurrentpassingaremeasuredattesting.InFig.1waveformsofpeakcurrentsandvoltagedropsisshownforRSDwithsizeof76mmandblockingvoltageof2.4kV.

Fig.1.Waveformsofpulsecurrent(a)andvoltagedrop(b)forRSDwithwafersizeof76mmandblockingvoltageof2.4kV

InaccordingwithstudyprogramcurrentwasslowlyincreaseduntilmaximumpermissiblelevelIpm.WhenthislevelwasreachedthesharpriseofvoltageandthanthesamesharpdecayofvoltageforcurveU(t)wasobserved.Reasonofvoltageriseisstrongdecreasingofcarriermobilityathightemperature,andreasonofvoltagedecayisquickmodulationofchannelconductivitybythermalgeneratedplasmathatisappearedinaccordancewithsharpexponentialdependenceforownconcentrationofinitialsiliconintobaseareasofRSDattemperatureof400–

C.

TestswereshownthatthissharpriseofvoltageatmaximumpermissiblecurrentdoesnotleadtoimmediatefaultofRSD.RSDkeepsitsblockingcharacteristic.However,afterpassingofsuchcurrent

wecanobservetheappearanceoferosionfromcathodeforaluminummetallizationofRSDcontacts,andthisfactisevidenceofborderlinestateofdevice.Thesubsequentincreasingofcurrent(morethan

)leadstofusingofSistructure.Therefore,levelIpmisthereferencepositiontodefinethevalueofoperationpeakcurrentforRSD-switchunderlongandrepeatedmanytimesoperatingmode.

Wehavedeterminedthatoperatingpeakcurrent

mustbelessthan80%fromlevel

.Thisratiowasconfirmedbycalculationsandresultsoftestsunder

mode(severalthousandsofshots).

DataoftestresultsfornewgenerationofRSDwiththevariousdiameterofSiwaferareshowninTable1.InthisTableforcomparingresultsofthesametestsforthefirstgenerationofRSDwithsizeof63and76mmareshown.

III.SwitchesbasedonRSDofnewgeneration

Newreverse–switcheddinistorsismanufacturedintwovariants.RSDofthefirstvariantisinthelow-profilemetal-ceramichousing.ThesecondvariantisRSDfabricatedwithouthousingandwithadditionalprotectionofperipheryareafromexternalaction.

Dinistorsplacedintohousingcanbeusedforworkunderasmono-pulsemodeandrepeated-pulsemode.Ifrepeated-pulsedmodeusingtheforcedcoolingofsemiconductordevicesandusingofheatsinkstobothsideofpelletmustbemade.Dinistorswithouthousingconnectsinseries,andsuchassemblycouldbeplacedintoasinglecompacthousing.However,suchassemblycanworkundermono-pulsemodeonly.

OperatingvoltageforswitchtypicallyexceedsblockingvoltageofsingleRSD(

≤2400V),thusswitchisincludedseveralRSDsconnectedinseries.Fig.2.Reverse–switcheddinistorsforpeakcurrentfrom200kAto500kAandblockingvoltageof2400V,encapsullatedinhermeticmetal–ceramichousingandwithouthousing(RSDsizesof64,76,and100mm).

NumberofRSDsincludedinassemblydependsonoperatingvoltageofswitch.Therefore,technicalproblemofswitchdevelopmentismainlyoptimizationofdesignforassemblyofseveraldinistorsconnectedinseries.AlotofspecialinvestigationshavecarriedoutsuchaschoiceofoptimummaterialstoprovidebestcontactsbetweenRSDs,calculationofdynamicforcestoclampassembly,etc.TheseinvestigationsareprovidedsmallandstabletransitionelectricalandthermalresistancesbetweenRSDsthatguaranteeslongandreliableperformanceofswitch.EspecialcomputertechniquehasdevelopedtoselectRSDsforconnectioninseries.AtthisRSDselectionvalueofleakagecurrentandstabilityofblockingvolt-ampsdiagramaremeasuredespecially.ThisselectiontechniqueisallowedexcludethevoltagedividersusingforequalizationofstaticvoltageforeachRSDatassembly.Thus,aftersuchselectionswitchdesigncansimplify,sizesofswitchareincreasedapproximatelyin1.5times,andcostofswitchisincreasedtoo.

Thissolidstateswitchhasoperatingvoltageofupto25kVdc,operatingpeakcurrentofupto300kAatcurrentpulsedurationofupto500μs.RFNC-VNIIEFplanstousesuchswitcha

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