折弯机模具手册08版改版.docx
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折弯机模具手册08版改版
折弯机模具手册08版改版（总11页）
折弯机模具手册
PressBrakeTooling
江苏亚威机床有限公司
JIANGSUYAWEIMACHINE-TOOLCO.,LTD
自由折弯的折弯压力对照表
Capacitychartforairbending
本表格中的数据是在90°折弯，材料抗拉强度δb=420MPa，折弯长度为1m基础上计算的结果。
Thegivendatahasbeencalculatedbaseduponbendingmaterialwithatensilestrengthofδb=420MPaoveralengthof1m.
V
6
8
10
12
16
18
20
24
32
35
40
50
60
63
80
100
120
130
140
150
160
180
190
200
230
260
b
4.5
5
7
8.5
12
13
15
17
23
25
28
35
43
45
57
71
85
92
100
105
115
130
135
140
160
180
r
1
1.2
1.6
2
2.5
2.8
3
3.5
5
5.5
6
8
9.5
10
12
15.5
19
21
23
24.5
26
28
30
32
36
40
0.5
2.5
0.8
7
4.8
1.0
11
8
6
1.2
12
9
7
1.5
15
12
8
2.0
23
16
13
12
9.5
2.5
26
22
20
15
11
3.0
30
24
16
14
12
4.0
44
31
28
23
18
5.0
53
47
43
31
25
6.0
61
45
36
34
8.0
88
69
65
47
36
10
110
80
60
47
43
39
12
120
90
71
65
58
55
50
16
140
125
115
105
95
81
80
71
18
148
135
125
110
100
95
80
20
140
130
120
110
90
内径R约等于凹模开口宽度V的16%
TheinternalradiusRcorrespondstoapproximate16%ofthedieopeningV
自由折弯建议凹模开口宽度V
RecommendeddieopeningVforairbending
材料厚度/Materialthicknesst
0.5~2.5mm
3~8mm
9~10mm
>12mm
/凹模开口宽度/DieopeningV
6×t
8×t
10×t
12×t
折弯力/Bendingforcefor
铝Alu
δb=300MPa
F=F（表）×0.65
F=F（chart）×0.65
不锈钢S.S
δb=700MPa
F=F（表）×1.6
F=F（chart）×1.6
折弯压力吨位计算公式（参考值）
Determinationofthebendingforceforairbending（approximation）
F（表）=65×t2/V（吨/Ton）
常见上模夹紧形式
Uppertoolclamping
普通斜楔夹紧重型斜楔夹紧
实用于50t~220t之间欧式上模的安装实用于220t以上欧式上模的安装
机械快速夹紧美式夹紧
快夹可以方便欧式上模的快速安装适用于美式上模的安装
常见上模夹紧形式
Uppertoolclamping
过渡模柄夹紧过渡联接块
适用于大行程机床的安装适用于滑块受重载的安装
YAWEI上模液压夹紧WILA上模液压夹紧式
适用于上模的快速安装NSCLⅡwithTopwithSafetyClick
常见下模夹紧形式
Diestoolclamping
1V插槽式1V插槽式2V可调式
模具肩部受力模具底部受力下模口可前后调节
2V快换式多V插槽分段式
下模口可快速更换适用于分段多V下模
常见下模夹紧形式
Diestoolclamping
多V工作台式下模插片式
适用于整体多V下模模口可分级增大，适用于大吨位折弯机
YAWEI下模液压夹紧液压夹紧工作台
适用于1V下模快速安装NSCRⅡwithOZUbottomtool
标准上模
Standarduppertools
上模模柄结构/Uppertoolfixtures
标准欧式/EUROPEANSTYLETOOLING加强型欧式/EUROPEANSTYLETOOLING
美式/AMERICANSTYLEPREMIUMTOOLING大吨位过渡模柄
上刀标准分段方式/Aegmentatioonofuppertool
标准上模85°
Standarduppertools
10.10010.10110.102
MaxTons:
100t/mMaxTons:
80t/mMaxTons:
60t/m
10.10310.10410.105
MaxTons:
80t/mMaxTons:
100t/mMaxTons:
80t/m
10.10610.10710.108
MaxTons:
50t/mMaxTons:
50t/mMaxTons:
100t/m
标准上模85°
Standarduppertools
10.10910.11010.111
MaxTons:
80t/mMaxTons:
40t/mMaxTons:
80t/m
10.11210.11310.114
MaxTons:
70t/mMaxTons:
40t/mMaxTons:
50t/m
10.11510.11610.117
MaxTons:
100t/mMaxTons:
60t/mMaxTons:
45t/m
标准上模85°
Standarduppertools
10.11810.11910.120
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
50t/m
标准上模88°
Standarduppertools
10.13010.13110.132
MaxTons:
100t/mMaxTons:
80t/mMaxTons:
60t/m
10.13310.13410.135
MaxTons:
100t/mMaxTons:
50t/mMaxTons:
20t/m
标准上模88°
Standarduppertools
10.13610.13710.138
MaxTons:
80t/mMaxTons:
45t/mMaxTons:
20t/m
10.13910.14010.141
MaxTons:
70t/mMaxTons:
50t/mMaxTons:
50t/m
10.14210.14310.144
MaxTons:
30t/mMaxTons:
20t/mMaxTons:
50t/m
标准上模90°
Standarduppertools
10.15010.15110.152
MaxTons:
100t/mMaxTons:
35t/mMaxTons:
80t/m
10.15310.15410.155
MaxTons:
80t/mMaxTons:
20t/mMaxTons:
60t/m
10.15610.15710.158
MaxTons:
60t/mMaxTons:
20t/mMaxTons:
50t/m
标准上模60°
Standarduppertools
10.17010.17110.172
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
70t/m
10.17310.17410.175
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
60t/m
10.17610.17710.178
MaxTons:
160t/mMaxTons:
60t/mMaxTons:
40t/m
标准上模30°
Standarduppertools
10.19010.19110.192
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
90t/m
10.19310.19410.195
MaxTons:
70t/mMaxTons:
100t/mMaxTons:
100t/m
10.19610.19710.198
MaxTons:
80t/mMaxTons:
160t/mMaxTons:
70t/m
标准R型圆模
Standarduppertools
10.21010.21110.212
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
80t/m
10.21310.21410.215
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
80t/m
10.21610.21710.218
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
80t/m
标准R型圆模
Standarduppertools
10.21910.22010.221
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
80t/m
10.222
MaxTons:
80t/m
10.230
MaxTons:
80t/m
Rmm
Rmm
10.231
R3
3
R5.5
5.5
10.232
R3.5
3.5
R6
6
10.233
R4
4
R6.5
6.5
10.234
R4.5
4.5
R7
7
10.235
R5
5
R7.5
7.5
标准圆模
Standarduppertools
10.24010.241
MaxTons:
100t/mMaxTons:
100t/m
分段方式
Rmm
Rmm
10.242
R8
8
R20
20
10.243
R10
10
R25
25
10.244
R12.5
12.5
R30
30
10.245
R15
15
R35
35
10.246
R17.5
17.5
R40
40
复平模具
Flatteningtools
10.250+20.13410.251+20.13510.252+20.136
10.250MaxTons:
A80t/mB100t/m10.251MaxTons:
A80t/mB100t/m10.252MaxTons:
A80t/mB100t/m
20.134MaxTons:
A50t/mB100t/m20.135MaxTons:
A50t/mB100t/m20.136MaxTons:
A50t/mB100t/m
AB
s
mm
A
mm
450Mpa
t/m
700Mpa
t/m
s
mm
A
mm
450Mpa
t/m
700Mpa
t/m
0.6
3.0
9
15
0.6
1.2
23
35
0.8
3.0
12
20
0.8
1.6
32
50
1.0
3.5
15
25
1.0
2.0
40
60
1.25
3.5
17
26
1.25
2.5
50
80
1.5
4.6
22
38
1.5
3.0
63
95
2.0
5.5
30
50
2.0
4.0
80
130
复平模具
Flatteningtools
10.26010.26110.262
MaxTons:
60t/mMaxTons:
60t/mMaxTons:
60t/m
10.26310.26410.265
MaxTons:
40t/mMaxTons:
100t/mMaxTons:
100t/m
s
mm
A
mm
450Mpa
t/m
700Mpa
t/m
s
mm
A
mm
450Mpa
t/m
700Mpa
t/m
0.6
3.0
9
15
0.6
1.2
23
35
0.8
3.0
12
20
0.8
1.6
32
50
1.0
3.5
15
25
1.0
2.0
40
60
1.25
3.5
17
26
1.25
2.5
50
80
1.5
4.6
22
38
1.5
3.0
63
95
2.0
5.5
30
50
2.0
4.0
80
130
2.5
6.5
55
2.5
5.0
90
3.0
8.0
70
3.0
6.0
100
标准Z型模
Standarduppertools
10.27010.27110.272
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t/m
Z
mm
B°
s
max
max
t/m
Z-1
1
160°
0.5
100
Z-1.5
1.5
160°
0.6
100
Z-2
2
150°
0.8
100
Z-2.5
2.5
140°
1.0
100
Z-3
3
90°
1.0
100
Z-3.5
3.5
90°
1.2
100
Z-4
4
90°
1.2
100
Z-4.5
4.5
90°
1.5
100
Z-5
5
90°
1.5
100
Z-5.5
5.5
90°
1.5
100
Z-6
6
90°
1.5
100
Z-6.5
6.5
90°
1.5
100
Z-7
7
90°
2
100
Z-7.5
7.5
90°
2
100
Z-8
8
90°
2.5
100
Z
mm
B°
s
max
max
t/m
Z-9
9
90°
2.5
100
Z-10
10
90°
3
100
Z-11
11
90°
3
100
Z-12
12
90°
3
100
上刀附件
Accessoriesforuppertools
10.30010.30110.302
MaxTons:
100t/m
10.30310.30410.305
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
160t/m
10.306特殊折弯方式
MaxTons:
100t/m
1V下刀
1Vlowertools
20.10020.10120.102
MaxTons:
40t/mMaxTons:
40t/mMaxTons:
50t/m
20.10320.10420.105
MaxTons:
60t/mMaxTons:
80t/mMaxTons:
85t/m
20.10620.10720.108
MaxTons:
90t/mMaxTons:
100t/mMaxTons:
100t/m
1V下刀
1Vlowertools
20.10920.11020.111
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t/m
20.11220.12020.121
MaxTons:
145t/mMaxTons:
40t/mMaxTons:
40t/m
20.12220.12320.124
MaxTons:
55t/mMaxTons:
55t/mMaxTons:
60t/m
1V下刀
1Vlowertools
20.12520.12620.127
MaxTons:
40t/mMaxTons:
40t/mMaxTons:
40t/m
20.12820.12920.130
MaxTons:
40t/mMaxTons:
55t/mMaxTons:
55t/m
20.13120.13220.133
MaxTons:
60t/mMaxTons:
50t/mMaxTons:
50t/m
1V下刀
1Vlowertools
20.14020.14120.142
MaxTons:
95t/mMaxTons:
95t/mMaxTons:
95t/m
20.14320.14420.145
MaxTons:
95t/mMaxTons:
95t/mMaxTons:
95t/m
20.14620.14720.148
MaxTons:
95t/mMaxTons:
95t/mMaxTons:
95t/m
1V下刀
1Vlowertools
20.16020.16120.163
MaxTons:
60t/mMaxTons:
65t/mMaxTons:
70t/m
20.16420.16520.166
MaxTons:
70t/mMaxTons:
70t/mMaxTons:
70t/m
20.16720.16820.169
MaxTons:
70t/mMaxTons:
65t/mMaxTons:
70t/m
1V下刀
1Vlowertools
20.17020.17120.172
MaxTons:
70t/mMaxTons:
70t/mMaxTons:
70t/m
分段方式sectioningoflowertools
特殊下模lowerdiewithrollers20.180
Vmm
Rmm
MaxTons
20.181
35
3
100
20.182
40
4
100
20.183
50
5
100
20.184
60
6
100
20.185
80
8
100
20.186
100
10
100
2V下刀
2Vlowertools
20.22020.22120.222
MaxTons:
70t/mMaxTons:
80t/mMaxTons:
80t/m
20.22320.22420.230
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
60t/m
20.23120.23220.233
MaxTons:
60t/mMaxTons:
100t/mMaxTons:
100t/m
2V下刀
2Vlowertools
20.23420.23520.236
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t/m
20.23720.23820.239
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t/m
20.25020.25120.252
MaxTons:
80t/mMaxTons:
80t/mMaxTons:
80t/m
2V下刀
2Vlowertools
20.30020.30120.302
MaxTons:
70t/mMaxTons:
80t/mMaxTons:
80t/m
20.30320.30420.305
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t/m
20.30620.30720.308
MaxTons:
60t/mMaxTons:
60t/mMaxTons:
100t/m
2V下刀
2Vlowertools
20.32020.32120.322
MaxTons:
100t/mMaxTons:
100t/mMaxTons:
100t
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