电路板制作流程.ppt

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电路板制作流程.ppt

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电路板制作流程.ppt

PCBProcessIntroduction(TentingProcess)PCBProcessIntroduction(TentingProcess)PCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowPCBManufacturingProcessFlowSHEARINGCNCDRILLPTHD/FPHOTOIMAGE(INNERLAYER)LAMINATIONCNCDRILLPANELPLATINGD/FPHOTOIMAGE(OUTERLAYER)LIQUIDSOLDERMASKHOTAIRLEVELINGROUTINGELECTRICALTESTO.Q.C.0徐振連JOHNNYHSU流流程程圖圖PCBMfg.FLOWCHARTUPDATED:

1999,04,16顧客(CUSTOMER)工程製前(FRONT-ENDDEP.)裁板(LAMINATESHEAR)內層乾膜(INNERLAYERIMAGE)預疊板及疊板(LAY-UP)通孔電鍍(P.T.H.)液態防焊(LIQUIDS/M)外觀檢查(VISUALINSPECTION)成型(FINALSHAPING)業務(SALESDEPARTMENT)生產管理(P&MCONTROL)蝕銅(I/LETCHING)鑽孔(PTHDRILLING)壓合(LAMINATION)外層乾膜(OUTERLAYERIMAGE)二次銅及錫鉛電鍍(PATTERNPLATING)蝕銅(O/LETCHING)檢查(INSPECTION)噴錫(HOTAIRLEVELING)電測(ELECTRICALTEST)出貨前檢查(OQC)包裝出貨(PACKING&SHIPPING)曝光(EXPOSURE)壓膜(LAMINATION)前處理(PRELIMINARYTREATMENT)顯影(DEVELOPIG)蝕銅(ETCHING)去膜(STRIPPING)黑化處理(BLACKOXIDE)烘烤(BAKING)預疊板及疊板(LAY-UP)壓合(LAMINATION)後處理(POSTTREATMENT)曝光(EXPOSURE)壓膜(LAMINATION)二次銅電鍍(PATTERNPLATING)錫鉛電鍍(T/LPLATING)去膜(STRIPPING)蝕銅(ETCHING)剝錫鉛(T/LSTRIPPING)塗佈印刷(S/MCOATING)預乾燥(PRE-CURE)曝光(EXPOSURE)顯影(DEVELOPING)後烘烤(POSTCURE)多層板內層流程(INNERLAYERPRODUCT)MLB全板電鍍(PANELPLATING)銅面防氧化處理(OSP(EntekCu106A)外層製作(OUTER-LAYER)TENTINGPROCESS鍍金手指(G/FPLATING)鍍化學鎳金(E-lessNi/Au)ForO.S.P.選擇性鍍鎳鍍金(SELECTIVEGOLD)印文字(SCREENLEGEND)網版製作(STENCIL)圖面(DRAWING)工作底片(WORKINGA/W)製作規範(RUNCARD)程式帶(PROGRAM)鑽孔,成型機(D.N.C.)底片(MASTERA/W)磁片,磁帶(DISK,M/T)藍圖(DRAWING)資料傳送(MODEM,FTP)AOI檢查(AOIINSPECTION)除膠渣(DESMER)通孔電鍍(E-LESSCU)DOUBLESIDE前處理(PRELIMINARYTREATMENT)前處理(PRELIMINARYTREATMENT)前處理(PRELIMINARYTREATMENT)全面鍍鎳金(S/GPLATING)雷射鑽孔(LASERABLATION)BlindedVia顯影(DEVELOPIG)1PCBManufacturingProcessintroduction顧顧客客CUSTOMER裁裁板板LAMINATESHEAR業業務務SALESDEP.生生產產管管理理P&MCONTROLMASTERA/W底片DISK,M/T磁片磁帶藍圖DRAWING資料傳送MODEM,FTP網版製作STENCILDRAWING圖面RUNCARD製作規範PROGRAM程式帶鑽孔,成型機D.N.C.工工程程製製前前FRONT-ENDDEP.工作底片WORKINGA/W

(1)Front-endProcess(Tooling)2PCBManufacturingProcessintroduction

(2)多多層層板板內內層層製製作作流流程程曝光EXPOSURE壓膜LAMINATION前處理PRELIMINARYTREATMENT去膜STRIPPING蝕銅ETCHING顯影DEVELOPING黑化處理BLACKOXIDE烘烤BAKINGLAY-UP預疊板及疊板後處理POSTTREATMENT壓合LAMINATION內層乾膜內層乾膜INNERLAYERIMAGE預疊板及疊板預疊板及疊板LAY-UP蝕蝕銅銅I/LETCHING鑽鑽孔孔DRILLING壓壓合合LAMINATION多層板內層流程INNERLAYERPRODUCTMLBAOI檢檢查查AOIINSPECTION裁裁板板LAMINATESHEARDOUBLESIDE雷雷射射鑽鑽孔孔LASERABLATIONBlindedVia裁板初初裁裁破靶捞边3PCBManufacturingProcessintroduction通通孔電鍍孔電鍍P.T.H.鑽鑽孔孔DRILLING外外層層乾乾膜膜OUTERLAYERIMAGE二次銅及錫鉛電鍍二次銅及錫鉛電鍍PATTERNPLATING檢檢查查INSPECTION前處理PRELIMINARYTREATMENT二次銅電鍍PATTERNPLATING蝕銅ETCHING全板電鍍全板電鍍PANELPLATING外層製作OUTER-LAYERO/LETCHING蝕蝕銅銅TENTINGPROCESSDESMER除膠渣E-LESSCU通孔電鍍前處理PRELIMINARYTREATMENT剝錫鉛T/LSTRIPPING去膜STRIPPING壓膜LAMINATION錫鉛電鍍T/LPLATING曝光EXPOSURE(3)OuterLayerProcessFlow顯影DEVELOPING4PCBManufacturingProcessintroduction液態防焊液態防焊LIQUIDS/M外觀檢外觀檢查查VISUALINSPECTION成成型型FINALSHAPING檢檢查查INSPECTION電電測測ELECTRICALTEST出貨前檢查出貨前檢查OQC包包裝裝出出貨貨PACKING&SHIPPING塗佈印刷S/MCOATING前處理PRELIMINARYTREATMENT曝光EXPOSUREDEVELOPING顯影POSTCURE後烘烤預乾燥PRE-CURE噴噴錫錫HOTAIRLEVELING銅面防氧化處理OSP(EntekCu106A)HOTAIRLEVELINGG/FPLATING鍍金手指鍍化學鎳金E-lessNi/AuForO.S.P.印印文文字字SCREENLEGEND選擇性鍍鎳鍍金SELECTIVEGOLD(4)SurfaceFinished&FinalInspection全面鍍鎳金GOLDPLATING5PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess1.(基板)THINCORE2.(压膜)DryFilmResistCoatEtchEtchPhotoresistPhotoresist(D/F)D/F)LaminateCopperFoil6PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess4.(显影)Develop3.(曝光)ExposeA/W(PhotoTools)A/W(PhotoTools)7PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess5.(蚀刻)Etch6.(剥膜)StripResist8PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess7.(叠合)Lay-up8.(压合)LaminationLAYER2LAYER3LAYER4LAYER5LAYER1LAYER69PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess9.(钻孔)Drilling(Primary)10.(PTH&镀铜)PTH&CopperDeposition10PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess11.(外层压膜)DryFilmLamination(Outerlayer)12.(曝光)Expose11PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess13.(显影)Develop14.(镀二铜)PatternPlating12PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess15.(镀锡铅)TinPlating16.(剥膜)FilmStripping13PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess15.(蚀刻)Etch16.(剥锡铅)TinStripping14PCBManufacturingProcessintroductionTypicalPCBManufacturingProcess18.(表面处理)SurfaceFinished(ElectrolessNi/Au,HAL)17.(防焊)SolderMask(SprayCoating)15PCBManufacturingProcessintroductionLay-upStructure.COPPERFOIL0.5OZCOPPERFOIL0.5OZThinCore,FR-4ThinCore

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