汽车行李箱盖&后背门设计培训资料.ppt

汽车行李箱盖&后背门设计培训资料.ppt

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LIFTGATEANDDECKLIDDESIGNContentLiftgateisatermdesignatinganautomobiledesign,containingapassengercabinwithanintegratedcargospace,accessedfrombehindthevehiclebyasingle,top-hingedtailgateorlargeflip-upwindow.DodgeCaliber（compacthatchback）DodgeJourney（SUV）IntroductionGrandCaravan（minivan）JeepCommander（SUV）PTCruiser（wagon）IntroductionDecklidisatermcoveringoverthetrunkofmotorvehiclesthatallowsaccesstothemainstorageorluggagecompartment.Ahingeallowsthedecklidtoberaised,whiledevicessuchasspringsholditupintheopenposition.Sebring（sedan）300C（sedan）IntroductionDodgeChallenger（coupe）DodgeAvenger（sedan）DodgeCharger（sedan）IntroductionReinforcementHingeL/RReinforcementStrutL/RReinforcementWiperMountReinforcementLatchInnerPanelLowerInnerPanelUpperOuterPanelLiftgateAssemblyOverviewReinforcementPowerLiftgateLiftgateInnerPanelOverviewReinforcementBufferL/RReinforcementHingeL/RReinforcementLatchInnerPanelOuterPanelDecklidAssemblyOverviewDecklidInnerPanelOverviewContentSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm1903mm863.9mmSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm（59.4”）1903mm（75”）SmallFemaleManikinSmallFemalewithstandingheightorstatureof1508mmwithoutshoe（5%ilefemale*NHANES1999-2002data）SmallFemalemanikinh-point（hipjoint）heightfromcurbgroundis863.9mm.Smallfemalemaximumoverheadreachis1903mmfromground.SmallFemaleManikin8mmofffromthefloortoaccountforshoeCurbGroundline1903mm（75”）863.9mmSmallFemaleManikin-MaximumReach1875mm（73.8”）LargeMaleqLargemalewithminimumstandingheightorstatureof1875mm（73.8”）includes25mmheelofshoe（1850mmwithoutshoe）Approximatelyhalfofthevehicletesteddidnotexceedtheopenliftgateheightof1875-1880mmAbout6%ofthevehicledidnotexceed1909mm（NHANES95thmalestaturewithshoes）Halfofthecurrentcorporateliftgatewalkunderheightdoesnotexceed1875mm.qLargemalewithstatureof1850mm（72.8”）representsa90th%ilemalebasedon*NHANES1999-2002anthropometrydata.qLargeMaleh-point（hipjoint）heightfromgroundis1020.5mm.CG95thMaleStandingw/Shoe1875mm（74”）（1962H.E.WPreviousGuideline）Thecurrentpopulationdatashowsthat95thMalestatureis29-34mmgreaterthancurrentChryslerGroupGuidelinebasedonNHANESData1909mm（75”）Stature=1884mm（95th%ile）NHANES1999-20013-D95thMale（ForInformationOnly）CurbGroundLine1020.5mmStandingLargeMaleManikinMin.LargeMaleStandingHeight*1875mm（73.8”）CurbGroundlineStandingLargeMaleManikinHeadClearanceZoneqBasedontheminimumgarageheightmeasurementscollectedfrom20sectionalgaragedoors:

Heightunderopengaragedoorattheentrance（minimumofmeasuredbasedonbothopeningheightofgarageandheightundergaragedoortip）:

2032mm（80inches）.Heightunderopengaragedoorinsidegarage:

2133.6mm（84inches）.Garagedoorsectionlength533.4mm（21”）,basedon:

2133.6mm（7ft）standardgaragedooroveralllength.Garagedoorwith4sections.qToclosegaragedoorwithoutanyinterferencetothevehicle,allowatleast2”（50.8mm）distancebetweenvehicleandclosedgaragedoor.HeightUnderOpenGarageDoor:

Inside2133.6mm（84”）*HeightUnderOpenGarageDoor:

Entrance2032mm（80”）*CurbGroundlineSectionLength=533.4mm（21”）50.8mm（2”）RearOverhangPlaneOpenGarageDoorZoneOpenGarageDoorZoneMin,LargeMaleStandingHeight1875mm（73.8”）SectionLength=533.4mm（21”）50.8mm（2”）RearOverhangPlaneHeightunderOpenGarageDoor:

Entrance2032mm（80”）ClosedGarageDoorCurbGroundlineMaxSmallFemaleOverheadReach1903mm（75”）Heightunderopengaragedoor:

Inside2133.6mm（84”）Liftgate/DecklidOpeningCriteriaOpenLiftgateOpeningGuideline1.StandingSmallFemale:

OverheadReachZoneSmallfemalestandingontipoftoeswitharminoverheadreachpositionshouldbeabletoreachthegrabhandleorotherprovisionsprovidedforclosingtheliftgate.Maximumreachforsmallfemaleis1903mm（75”）fromcurbgroundline.3.StandingLargeMale:

HeadClearanceZoneLargemalemanikinstatureincluding25mmheelofshoeof1875mm（73.8”）standingonthecurbgroundplanebelowtheopenliftgate（atthecenterlineofthevehicle）.Largemaleshouldbeabletowalkunderwithoutanyheadinterferencetotheopenliftgateorliftgatetrim.Trimshouldbeclearoffanysharpedges.2.OpenGarageDoorZoneSectionalOpenliftgateassemblyshouldbebelowtheopengaragedoorrequirementzone.Vehicleshouldhaveminimumof50.8mm（2”）fromrearoverhangplanetoclosedgaragedoor.Belowaretherecommendeddesignguidelinesinorderofprioritywhendeterminingtheliftgateopening:

Note:

Ifguidelinecannotbemet,thenmeetwithAVE,AD&P,ProductTeamsandPDOtodeterminetheactionplanforvehicle.MaxSmallFemaleOverheadReach*1903mm（75”）Min,LargeMaleStandingHeight*1875mm（73.8”）HeightUnderOpenGarageDoor:

Inside2133.6mm（84”）*HeightUnderOpenGarageDoor:

Entrance2032mm（80”）*CurbGroundlineMaxSmallFemaleOverheadReach*1903mm（75”）Min,LargeMaleStandingHeight*1875mm（73.8”）HeightUnderOpenGarageDoor:

Inside2133.6mm（84”）*HeightUnderOpenGarageDoor:

Entrance2032mm（80”）*CurbGroundlineOpenDecklidOpeningGuideline2.StandingLargeMale:

HeadClearanceZoneLargemalemanikinstatureincluding25mmheelofshoeof1875mm（73.8”）isstandingoncurbgroundline/planewithminimum25mmclearancetotherea