制鞋业标准流程之-成型篇(图文并茂).ppt

制鞋业标准流程之-成型篇(图文并茂).ppt

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鞋面與大底成型鞋面與大底成型ASSEMBLEUPPER&O/S依照鞋子結構的不同依照鞋子結構的不同,通常分車中底與結幫通常分車中底與結幫兩種成型流程兩種成型流程:

Accordingtothedifferentshoeconstruction,therearetwokindsofassemblyprocedure,strobel&lasting.結幫流程又分為一次流程及兩次流程或多次結幫流程又分為一次流程及兩次流程或多次流程流程.Forthelastingconstruction,thereare3kindsofprocedure,onetimelasting&twotimeslastingormorethantwotimelasting.這裡僅以一次結幫流程為例這裡僅以一次結幫流程為例,了解成型的過了解成型的過程程:

Hereonlyshowtheonetimelastingprocedureforexampletoknowtheassemblyprocedure:

1.浸浸康康特特SOAKTRCOUNTER1,浸康特時注意康特角不要浸膠。

浸康特時注意康特角不要浸膠。

PaymoreattentiontothebottomofTRcountercantbesoaked.2用用鑷子夾住康特放入鑷子夾住康特放入513藥水中藥水中,只要除康特腳外其他部分只要除康特腳外其他部分有碰到膠水有碰到膠水,就馬上取出來就馬上取出來.浸膠不宜過久浸膠不宜過久過久會使康特軟化。

過久會使康特軟化。

Clipthecounterwithforcepsandthenputitinto513primer.Dontsoakcountertoolongtoavoidthecounterfromsoften.3康特浸好后需放在鐵綱滴干。

康特浸好后需放在鐵綱滴干。

Putthecounterontheironshelfaftersoaking.4康特擺放鐵架上涼干時不宜過久康特擺放鐵架上涼干時不宜過久,不不要超過要超過15分鐘。

分鐘。

Makethecounterdrynotmorethan15minutes.5.操作員應戴上手套及口罩等環保用品操作員應戴上手套及口罩等環保用品.Theoperatorshouldwearthesafethingsofglove&respirator.AppliedTooling:

鐵網Ironmeshwork手套Glove鑷子forceps鐵架Ironshelf1,從裝鞋面的車架上取下鞋面從裝鞋面的車架上取下鞋面,貼上流水標以便配雙作業貼上流水標以便配雙作業,剪斷剪斷連線連線,放鞋面入流水帶上放鞋面入流水帶上.Taketheupperfromtheshelfandattachpairnumbersticker,thensnipthethreadthatmakeonepairofuppertogether,atlastputupperonconveyerbelt.2,剪線時不要剪到鞋面剪線時不要剪到鞋面.Dontbreaktheupperwhensnipthread.3.注意鞋面要配雙注意鞋面要配雙.Note:

Needmaketheupperpair.2.准備放鞋面准備放鞋面PREPAREUPPERAppliedTooling:

剪刀scissor1.取一小塊泡棉取一小塊泡棉,對折好再夾在夾子上對折好再夾在夾子上,刷膠時將泡棉在膠水刷膠時將泡棉在膠水裡浸一下裡浸一下.Preparealittlepieceoffoamorclothandfoldthennipitwithclamp.Soakamomentbeforecementing.2.從裝楦頭的車上取下楦頭從裝楦頭的車上取下楦頭,將楦頭底面周圍將楦頭底面周圍10MM寬刷白膠寬刷白膠Takethelastfromtheshelf,thencementaroundlastbottom10mmwidthwithlatex.3,刷膠時左手握楦頭刷膠時左手握楦頭,右手拿夾子右手拿夾子.刷膠要均勻到位刷膠要均勻到位.Duringcementing,thelefthandholdthelast&therighthandholdclamp.Makesuretocementevenlyandcompletely.4.操作員應戴上口罩等環保用品操作員應戴上口罩等環保用品.Theoperatorshouldwearthesafethingsofrespirators.3.楦頭底刷白膠楦頭底刷白膠CEMENTLASTBOTTOMWITHLATEXAppliedTooling:

夾子Clamp膠壺Gluepot4.中底正面刷白水膠中底正面刷白水膠CEMENTTHEINSOLEBOARD1.中底整形中底整形,壓力壓力30KG,時間時間5”.Moldtheinsoleboardwithpressure30kg&time5”.2,刷膠前將中底板排放整齊刷膠前將中底板排放整齊,左手壓住中底板左手壓住中底板,右手拿刷子右手拿刷子.Beforecementing,thelefthandholdthelast&therighthandholdclamp.3.用刷子沿中底上面周圍用刷子沿中底上面周圍15MM寬刷白膠寬刷白膠,刷膠要均勻到位刷膠要均勻到位.Taketheinsoleboardfromtheshelf,thencementaroundthetopofinsoleboard15mmwidthwithlatex.Makesuretocementevenlyandcompletely.4.操作員應戴上口罩等環保用品操作員應戴上口罩等環保用品.Theoperatorshouldwearthesafethingsofrespirators.AppliedTooling:

夾子Clamp膠壺Gluepot5.鞋面後跟刷膠鞋面後跟刷膠CEMENTHEELUPPER1.1.滾里滾里及鞋面後跟及鞋面後跟兩邊擦黃膠兩邊擦黃膠,膠水要均勻膠水要均勻,到位到位.不可積膠不可積膠.Cementthebothsidesofcollarliningandheelupperwith766NCementthebothsidesofcollarliningandheelupperwith766Nyellowglue.Makesuretocementevenly&completelybutnotamassyellowglue.Makesuretocementevenly&completelybutnotamassintoapile.intoapile.2,2,刷好膠的鞋面刷好膠的鞋面按規定按規定在流水線上在流水線上排放整齊排放整齊,保持順暢的流保持順暢的流程程,流進烘箱流進烘箱。

PuttheupperontheconveyerbeltinordertokeeptheprocedurePuttheupperontheconveyerbeltinordertokeeptheproceduresmooththroughovenaftercement.smooththroughovenaftercement.3.3.設定烘箱的溫度為設定烘箱的溫度為7070度度,時間時間11分鐘分鐘.Adjustthetemperature70&time1min.Adjustthetemperature70&time1min.4.4.過此烘箱的作用是烘干膠水過此烘箱的作用是烘干膠水,軟化鞋面軟化鞋面.Letgluedry&softentheupperthroughtheoven.Letgluedry&softentheupperthroughtheoven.AppliedTooling:

刷子Brush膠壺Gluepot鞋面後跟/滾裡刷膠過烘箱6.貼後跟康特貼後跟康特ATTACHEHEELCOUNTER1.左手拿鞋面左手拿鞋面右手拉開內里右手拉開內里.左手拿鞋面左手拿鞋面,右手如圖所示拿康右手如圖所示拿康特特,先先使康特腳使康特腳平齊畫線平齊畫線,對准對准后跟中心點并后跟中心點并貼貼死死,再壓康特的再壓康特的上沿固定上沿固定.Lefthandholdtheupper,andtherighthandundrawthecollarlining.Theleftstillhandholdtheupper,andtherighthandholdthecounterasshownontheillustrationNo.2.Atfirstmakethebottomedgeofcounteralignthemarkline¢ermark,andpressthebottomcenterportionofcounter,thenpressthetopcenterportionofittofixthecenterposition.3.右手從中心點向兩邊固定康特下沿右手從中心點向兩邊固定康特下沿.Pressthecounterbottomfromthecenterportiontobothsides.4.5,固定康特外腰及內腰固定康特外腰及內腰.Attachthelateral&medialportionofcounter.6.貼滾口內裡並摸平貼滾口內裡並摸平.Atlastattachthecollarlining&makeitsmooth.4,固定康特外腰3,固定康特下沿5,固定康特內腰2,固定后跟中心點1,后跟滾里與鞋面須拉順6,滾里貼死并摸平7.後跟康特整形後跟康特整形MOLDHEELCOUNTER1,裝上正確的定型模裝上正確的定型模.通常熱熔膠港寶用冷定型通常熱熔膠港寶用冷定型,康特用熱康特用熱定型定型,溫度大約溫度大約60度度,壓力壓力5KG,時間大約時間大約8”.Setupthecorrectmoldingmold.Commonlyforhotmeltcounterusethecoolmold,forTRcounterusetheheatmoldwithtemp60&pressure5kg&time8sec.2.將裝好康特的鞋面將裝好康特的鞋面,分左右腳放在相應的定型模上分左右腳放在相應的定型模上.Puttheleft&rightupperwithcounteronthepropermouldspecially.3.使鞋面後跟中心對准後定型模的中心使鞋面後跟中心對准後定型模的中心,再整型再整型.Needbackstitch3-4stitchesonthestart&stopstitchingportion.定型機Backmoldingmachine定型模MoldingmoldAppliedTooling:

8.貼中底貼中底ATTACHINSOLE1,左手拿楦頭左手拿楦頭,右手