112 Inspection Criterion.docx
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112InspectionCriterion
InspectionCriterion
Category:
RegularTesting
Rev#Date:
2006/Feb/10th
Rev#
0
Cat.
Item
DefectDescription
Cri
Maj
Min
Needstobeimproved
Re-mark
Testprocessverify
1
Machineisn'twelluse机台使用不正确
V
2
Operatorisn'tqualify操作者不够资格
V
3
Testingprocedureisn'tcorrect测试程序不正确
V
4
haven'tCalibrationdataatsite无校准纪录
V
5
notSuitableGaugeandcheckingfixture无检具
V
6
incorrectteststandardoroutdatedQRascriteria测试标准不正确
V
7
Impacttest-Extension
1
Testingloadweightisn'tcorrect施重不正确
V
（1）.BIFMA:
Functionalloadis225lbs;Proofloadis300lbs
（2）.KmartandTarget:
200lbs（3）.Wal-mart:
225lbs
2
Droptimesisn'tcorrect冲击次数不正确
V
（1）.BIFMA:
Functionalload1drop;Proofload1drop
（2）.Kmart,Wal-martandTarget:
1drop
3
Impactheightisn't6"冲击高度
V
4
Requirementlevelisn'tcorrect
V
（1）.BIFMA:
Afterfunctionalloadtest,nolossofserviceability;Afterproofloadtest,nosuddenandmajoychangeinthestructuralintegrity
（2）.KmartandTarget:
lessthan1/4"ofpermanentdeformation（3）.Wal-mart:
nomajoychangeinthestructuralintegrityorcomponentdamage
5
Transpotation-Extension
1.1
transportation/vibrationtestdoesn'tmeet14200times震动次数
V
1.2
transportation/vibrationtest,itdoesn'tlifttoallow1.5mmsheetmovefreelyundercarton纸箱没有离测试台面1。
5mm
V
2.1
cartondroptest,thedropheightisn'tmeetISTAstandard摔箱高度
V
2.2
cartondroptest,nomakesurethemostpoorestcornerbeingimpacted不是最弱角受冲击
V
3
vibrationtestsystemwitha<25mmfixedcontrolleddisplacement
V
25mmfixedorcontrolleddisplacement
4
aftertransportation/vibrationorcartondroptest,thepackaginghaveholes,tears,oropenings,andtheproducthavevisibledamage.测试失败
V
5
SaltSpary-Extension
1
beforedotesting,thespecimentsaren'tclean测试设备不干净
V
2
thespecimentsplacemethodisn'tcorrect测试方法不正确
V
thespecimentsshouldbesupportedorsuspendedbetween15and30°fromthevertical
3
thespecimentscancontacteachotheroranymetallicmaterialoranymaterialcapableofactingasawick
V
4
testingtimeisn'tenough测试时间不够
V
5
aftertesting,handlemethodisn'tcorrect
V
thesepcimentsmaybegentlywashedordippedincleanrunningwaternotwarmerthan38℃toremovesaltdepositsfromtheirsurface.
6
Cat.
Item
DefectDescription
Cri
Maj
Min
Needstobeimproved
Structure&Function
1
gapbetweenmetalandplasticpartsover2mm金属件与塑胶件缝隙大于2mm
V
2.1
welding--sharpedgemaycauseinjury焊接，尖边
V
2.2
welding--burrs/line焊接痕或毛边
V
2.3
welding--pitorsplatterorpinholes焊接，凹坑，飞溅，针孔
V
2.4
welding--falsewelding虚焊
V
2.5
weldingjointtoominor,mayaffectfunction焊接点太小
V
2.6
meshweldingloose网脱焊
V
2.7
weldingthroughparts焊穿
V
3
rivetisn'trolledproperlyandtightly铆钉未完全翻边
V
4
screwisn'tlockedtightly,notinplace.螺丝未锁紧或锁不到位
V
5.1
fold/unfoldnotsmoothly折叠机构不顺
V
5.2
can'tbefolded/unfolded折叠机构不可用
V
6
partsassembledsoloosethatmaycausedropoff部件未装紧
V
7
Scissoring,shearing,pinching剪，切点
V
8.1
wobbleonlevelfloor,deviation2~8mm三条腿，2~8mm
V
8.2
wobbleonlevelfloor,deviationover8mm三条腿，大于8mm
V
9
missingpart少件
V
10
anyfunctionalproblem功能缺陷
V
11
partsaren'tassembledcorrectly.部件组装不正确
V
StepStool-Extension
1
gapbetweenfront&rearlegover2mmonUshapelegstepstoolU型腿结构，前后差2mm以上
V
2
latchmechanismtootighttooperate,tooloosetobelocked锁紧机构太紧或太松
V
3
endcaploose,failurepullingtest脚套松，未通过测试
V
4
tray/drawercan'tbeoperatedsmoothlyortooloose抽屉，托盘太松或者不能操作
V
5
gaponplastichingecoverover2mm塑胶铰链缝隙大于2mm
V
6
handlecan'tworkwell把手运作不顺畅
V
Ladder-Extension
1.1
hingedoesn'tmeetcyclictest6000times铰链6000次循环测试失败
V
1.2
hingecoverassembledincorrectindirection盖子组装方向不正确
V
2
rungisn'trolledproperly踏板未能翻边完全
V
3
locklatchdon'tpass6000timestesting锁紧机构不能通过6000次测试
V
4
burroninnersection内踏板尖锐手感
V
5.1
gaponhinge0.7~1.0mm铰链的缝隙
V
5.2
gaponhingeover1.0mm,passtesting铰链的缝隙大于1.0mm，测试通过
V
5.3
gaponhingesobigthataffectfunction铰链的缝隙太大，测试失败
V
6
weldingjointonrungdoesn'tmeetrequest踏板含焊接不能满足图纸要求
V
7
flysectiondoesn'tcooperatebasesectionwell，gapover5mm内外梯的间隙大于5mm
V
8
warningwordonflysectionandCOSCOlogoblurry警告词模糊
V
9
labelplacementincorrect标签（方向标）位置不正确
V
Table-Extension
1
screwbroken螺丝断
V
2
tablecollapsebecauseoflegmechanismproblem.桌子倒塌
V
3.1
legoutwards/slantingmorethanrequest腿管外趴超过要求
V
3.2
leginwards/slanting,passtesting腿管内趴超过要求，测试通过
V
3.3
leginwards/slanting,tablefailtesting腿管内趴超过要求，测试失败
V
4
endcaploose,failurepullingtest脚套松，未通过测试
V
5
legsrubeachotherwhenfolding折叠时腿管交涉
V
6
theendoflegisupward,overtableedge腿管上翘
V
7.1
theedgeofABSsheetpeelsoffduetogluedoesn'tworkwell,lessthan3cminlength脱胶，小于3cm
V
7.2
theedgeofABSsheetpeelsoffduetogluedoesn'tworkwell,morethan3cminlength脱胶，大于3cm
V
7.3
theedgeofABSsheetpeelsoffduetogluedoesn'tworkwell,morethan10cminlength脱胶，大于10cm
V
8.1
rivet/screwisn'tassembledinplace,tablepasstesting铆钉，螺丝没装到位
V
8.2
rivet/screwisn'tassembledinplace,tablefailtesting铆钉，螺丝没装到位，测试失败
V
9
lockmechanismassembledincorrectly,tootight,popout锁紧机构组立不正确，太紧，自动弹出
V
10
tabletopbubble桌面鼓包
V
11
gaponT-mold封边条缝隙
V
12
gapbetweenframe&tabletopmorethan2mm缝隙大于2mm
V
13
vinylbreak/torn布破
V
14.1
tabletopdoesn'tcoverframewell,positiondeviation面板与边框位置偏移
V
14.2
tabletopexceedframe,lessthan2mm面板超出边框
V
14.3
tabletopexceedframe,morethan2mm面板超出边框，大于2mm
V
15
tabletopwrinkle面板波浪状
V
16
framewarpage边框翘曲
V
17
plugfallout,smallpart塞子掉出，小部件
V
Chair-Extension
1
gapbetweenseatframeandpadmorethan2mm缝隙大于2mm
V
2
endcaploose,failurepullingtest脚帽松，测试失败
V
3
plugfallout,smallpart塞子掉出，小部件
V
4.1
gaponbackrestlessthan2mm靠背上缝隙小于2mm
V
4.2
gaponbackrest2~5mm靠背上缝隙2~5mm
V
4.3
gaponbackrestmorethan5mm靠背上缝隙大于5mm
V
5
Crib-Extension
1
Openingofgap,holeandchanneldoesn'tmeetthefingerentraprequirement.5.33~9.53mm缝隙、孔大小在5。
33~9。
53mm之间
V
2
Spacingofcomponentsdoesn'tmeetASTMstandard不满足ASTN标准
V
3
Thecastersaren'trotatedandmovedfreelyandsmoothly.轮脚运作不顺畅
V
4
screenonMDFboardblurry,can'tberead丝印模糊，不可读
V
5
MDFboardcan'tbefalledfreelytotheposition.MDF板不能自由落下
V
6
slightlycolordeviation轻微色差
V
7
springdoesn'tpasscyclictest,6000times,orcan'tpopoutautomaticwhenitisin'lock'position上转件弹簧不能自动弹出，或测试失败
V
8
anyfailureofMDFtestingandcribtesting测试失败
V
9
Gate-Extension
1
Gapatrailsjointmorethan2mm缝隙大于2MM
v
2
Rivetisn'tcurledcompletely铆钉未完全翻边
v
3
Plasticmeshisn'tassembledtightly塑胶网没安装好
v
4
Plasticmeshbroken网破
v
5
Bumperisn'tassembledwell缓冲垫没装好
v
6
Bumperpeeloffeasily缓冲垫易掉
v
7
Anydamageforalveolusofarm
v
8
Cloudymarkformetalparts金属件暗斑
v
9
Rustformetalparts金属件生锈
v
10
AnyfailuretestitemaccordingtoQR测试失败
v
Highchair-Extension
1
Rear/frontstabilitycann'tmeetrequirement前后稳定性不满足要求
v
2
3legs（thedistanceofonelegtipoffsurfacemorethan2mm）3条腿
v
3
3legs（thedistanceofonelegtipoffsurfacelessthan2mm）3条腿
v
4
Latchmechanismcann'tlockshroudwell锁紧机构不顺畅
v
5
Basefootpeeloffeasily
v
6
CAMhandletootightorlooseforoperation手柄太紧
v
7
ThedistancefromRetainerpostbottomtoseatsurfacecann'tcomplywithrequirement间隙不满足要求
v
8
Futon-Extension
1
angleoutside68~72degree角度68~72之间不符合
V
2
anyproblemcauseassemblyimpossible无法组立
V
3
supportlegisn'tweldedstraightlyuprightness支撑腿不垂直
V
4
anytubedeformationonnozzle铁管，管口等变形
V
5
metalpartincorrectputintocarton不正确部件
V
6
withoutR/Lmarkaccordingtorequest未区分左右边标示
V
7
meshbreakoff网线脱出
V
8
vermentangleoutsidedrawingsrequest床头架角度不符合
V
9
mattressretailerfallofffreelyRETAINER易掉落
V
10
Cat.
Item
DefectDescription
Cri
Maj
Min
Needstobeimproved
Material&Components
1
Incorrectmaterialusingcausethestructureorsafetyconcern材料不正确引起结构或功能性缺陷
V
2
Sameelementmaterialusingbutthecharacterisdifferent元素相同但是特性不同
V
3
powderco
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