《运营管理》课后习题答案.docx

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《运营管理》课后习题答案

《运营管理》课后习题答案

LT

Actualoutput=.8(Effectivecapacity)

Effectivecapacity=.5(Designcapacity)

Actualoutput=(.5)(.8)(Effectivecapacity)

Actualoutput=(.4)(Designcapacity)

Actualoutput=8jobs

Utilization=.4

10.a.Given:

10hrs.or600min.ofoperatingtimeperday.

250daysx600min.=150,000min.peryearoperatingtime.

Totalprocessingtimebymachine

Product

A

B

C

1

48,000

64,000

32,000

2

48,000

48,000

36,000

3

30,000

36,000

24,000

4

60,000

60,000

30,000

Total

186,000

208,000

122,000

Youwouldhavetobuytwo“A”machinesatatotalcostof$80,000,ortwo“B”machinesatatotalcostof$60,000,orone“C”machineat$80,000.

b.Totalcostforeachtypeofmachine:

A

(2):

186,000min÷60=3,100hrs.x$10=$31,000+$80,000=$111,000

B

(2):

208,000÷60=3,466.67hrs.x$11=$38,133+$60,000=$98,133

C

(1):

122,000÷60=2,033.33hrs.x$12=$24,400+$80,000=$104,400

Buy2Bs—thesehavethelowesttotalcost.

 

Chapter05-ProcessSelectionandFacilityLayout

3.

 

Desiredoutput=4

Operatingtime=56minutes

Task

#ofFollowingtasks

PositionalWeight

A

4

23

B

3

20

C

2

18

D

3

25

E

2

18

F

4

29

G

3

24

H

1

14

I

0

5

a.Firstrule:

mostfollowers.Secondrule:

largestpositionalweight.

AssemblyLineBalancingTable(CT=14)

WorkStation

Task

TaskTime

TimeRemaining

FeasibletasksRemaining

I

F

5

9

A,D,G

A

3

6

B,G

G

6

II

D

7

7

B,E

B

2

5

C

C

4

1

III

E

4

10

H

H

9

1

IV

I

5

9

 

b.Firstrule:

Largestpositionalweight.

AssemblyLineBalancingTable(CT=14)

WorkStation

Task

TaskTime

TimeRemaining

FeasibletasksRemaining

I

F

5

9

A,D,G

D

7

2

II

G

6

8

A,E

A

3

5

B,E

B

2

3

III

C

4

10

E

E

4

6

IV

H

9

5

I

I

5

c.

4.

a.l.

 

2.MinimumCt=1.3minutes

Task

Followingtasks

a

4

b

3

c

3

d

2

e

3

f

2

g

1

h

0

WorkStation

Eligible

Assign

TimeRemaining

IdleTime

I

a

A

1.1

b,c,e,(tie)

B

0.7

C

0.4

E

0.3

0.3

II

d

D

0.0

0.0

III

f,g

F

0.5

G

0.2

0.2

IV

h

H

0.1

0.1

0.6

3.

4.

b.1.

2.Assigna,b,c,d,andetostation1:

2.3minutes[noidletime]

Assignf,g,andhtostation2:

2.3minutes

3.

4.

7.

1

5

4

3

8

7

6

2

 

Chapter06-WorkDesignandMeasurement

3.

Element

PR

OT

NT

AFjob

ST

1

.90

.46

.414

1.15

.476

2

.85

1.505

1.280

1.15

1.472

3

1.10

.83

.913

1.15

1.050

4

1.00

1.16

1.160

1.15

1.334

Total4.332

8.

A=24+10+14=48minutesper4hours

9.

a.

Element

PR

OT

NT

A

ST

1

1.10

1.19

1.309

1.15

1.505

2

1.15

.83

.955

1.15

1.098

3

1.05

.56

.588

1.15

.676

b.

c.e=.01minutes

 

Chapter07-LocationPlanningandAnalysis

1.

Factor

Localbank

Steelmill

Foodwarehouse

Publicschool

1.

Convenienceforcustomers

H

L

M–H

M–H

2.

Attractivenessofbuilding

H

L

M

M–H

3.

Nearnesstorawmaterials

L

H

L

M

4.

Largeamountsofpower

L

H

L

L

5.

Pollutioncontrols

L

H

L

L

6.

Laborcostandavailability

L

M

L

L

7.

Transportationcosts

L

M–H

M–H

M

8.

Constructioncosts

M

H

M

M–H

Location(a)

Location(b)

4.

Factor

A

B

C

Weight

A

B

C

1.

BusinessServices

9

5

5

2/9

18/9

10/9

10/9

2.

CommunityServices

7

6

7

1/9

7/9

6/9

7/9

3.

RealEstateCost

3

8

7

1/9

3/9

8/9

7/9

4.

ConstructionCosts

5

6

5

2/9

10/9

12/9

10/9

5.

CostofLiving

4

7

8

1/9

4/9

7/9

8/9

6.

Taxes

5

5

5

1/9

5/9

5/9

4/9

7.

Transportation

6

7

8

1/9

6/9

7/9

8/9

Total

39

44

45

1.0

53/9

55/9

54/9

Eachfactorhasaweightof1/7.

a.

CompositeScores

39

44

45

7

7

7

BorCisthebestandAisleastdesirable.

b.

BusinessServicesandConstructionCostsbothhaveaweightof2/9;theotherfactorseachhaveaweightof1/9.

5x+2x+2x=1⇒x=1/9

c.

CompositeScores

A

B

C

53/9

55/9

54/9

BisthebestfollowedbyCandthenA.

5.

Location

x

y

A

3

7

B

8

2

C

4

6

D

4

1

E

6

4

Totals

25

20

=

∑xi

=

25

=5.0

=

∑yi

=

20

=4.0

n

5

n

5

Hence,thecenterofgravityisat(5,4)andthereforetheoptimallocation.

 

Chapter08-ManagementofQuality

1.

Checksheet

WorkType

Frequency

LubeandOil

12

Brakes

7

Tires

6

Battery

4

Transmission

1

Total

30

Pareto

 

2

.

 

Therunchartsseemstoshowapatternoferrorspossiblylinkedtobreaktimesortheendoftheshift.Perhapsworkersarebecomingfatigued.Ifso,perhapstwo10minutebreaksinthemorningandagainintheafternooninsteadofone20minutebreakcouldreducesomeerrors.Also,errorsareoccurringduringthelastfewminutesbeforenoonandtheendoftheshift,andthoseperiodsshouldalsobegivenmanagement’sattention.

4

 

Chapter9-QualityControl

4.

Sample

Mean

Range

1

79.48

2.6

MeanChart:

±A2

=79.96±0.58(1.87)

2

80.14

2.3

=79.96±1.08

3

80.14

1.2

UCL=81.04,LCL=78.88

4

79.60

1.7

RangeChart:

UCL=D4

=2.11(1.87)=3.95

5

80.02

2.0

LCL=D3

=0(1.87)=0

6

80.38

1.4

[Bothchartssuggesttheprocessisincontrol:

Neitherhasanypointsoutsidethelimits.]

6.n=200ControlLimits=

 

Thus,UCLis.0234andLCLbecomes0.

Sincen=200,thefractionrepresentedbyeachdatapointishalftheamountshown.E.g.,1defective=.005,2defectives=.01,etc.

Sample10istoolarge.

7.

Controllimits:

UCLis16.266,LCLbecomes0.

Allvaluesarewithinthelimits.

14.LetUSL=UpperSpecificationLimit,LSL=LowerSpecificationLimit,

=Processmean,σ=Processstandarddeviation

ForprocessH:

ForprocessK:

Assumingtheminimumacceptable

is1.33,since1.0<1.33,theprocessisnotcapable.

ForprocessT:

Since1.33=1.33,theprocessiscapable.

 

Chapter10-AggregatePlanningandMasterScheduling

7.a.Nobacklogsareallowed

Period

Mar.

Apr.

May

Jun.

July

Aug.

Sep.

Total

Forecast

50

44

55

60

50

40

51

350

Output

Regular

40

40

40

40

40

40

40

280

Overtime

8

8

8

8

8

3

8

51

Subcontract

2

0

3

12

2

0

0

19

Output-Forecast

0

4

–4

0

0

3

–3

Inventory

Beginning

0

0

4

0

0

0

3

Ending

0

4

0

0

0

3

0

Average

0

2

2

0

0

1.5

1.5

7

Backlog

0

0

0

0

0

0

0

0

Costs:

Regular

3,200

3,200

3,200

3,200

3,200

3,200

3,200

22,400

Overtime

960

960

960

960

960

360

960

6,120

Subcontract

280

0

420

1,680

280

0

0

2,660

Inventory

0

20

20

0

0

15

15

70

Total

4,440

4,180

4,600

5,840

4,440

3,575

4,175

31,250

 

b.Levelstrategy

Period

Mar.

Apr.

May

Jun.

July

Aug.

Sep.

Total

Forecast

50

44

55

60

50

40

51

350

Output

Regular

40

40

40

40

40

40

40

280

Overtime

8

8

8

8

8

8

8

56

Subcontract

2

2

2

2

2

2

2

14

Output-Forecast

0

6

–5

–10

0

10

–1

Inventory

Beginning

0

0

6

1

0

0

1

Ending

0

6

1

0

0

1

0

Average

0

3

3.5

.5

0

.5

.5

8

Backlog

0

0

0

9

9

0

0

18

Costs:

Regular

3,200

3,200

3,200

3,200

3,200

3,200

3,200

22,400

Overtime

960

960

960

960

960

960

960

6,720

Subcontract

280

280

280

280

280

280

280

1,960

Inventory

30

35

5

0

5

5

80

Backlog

180

180

360

Total

4,440

4,470

4,475

4,625

4,620

4,445

4,445

31,520

8.

Period

1

2

3

4

5

6

Total

Forecast

160

150

160

180

170

140

960

Output

Regular

150

150

150

150

160

160

920

Overtime

10

10

0

10

10

10

50

Subcontract

0

0

10

10

0

0

20

Output-Forecast

0

10

0

–10

0

0

Inventory

Beginning

0

0

10

10

0

0

Ending

0

10

10

0

0

0

Average

0

5

10

5

0

0

20

Backlog

0

0

0

0

0

0

0

Costs:

Regular

7,500

7,500

7,500

7,500

8,000

8,000

46,000

Overtime

750

750

0

750

750

750

3,750

Subcontract

0

0

800

800

0

0

1,600

Inventory

20

40

20

80

Backlog

0

0

0

0

0

0

Total

8,250

8,270

8,340

9,070

9,050

8,750

51,430

 

Chapter11-MRPandERP

1.a.

F:

2

G:

1

H:

1

J:

2x2=4

L:

1x2=2

A:

1x4=4

D:

2x4=8

J:

1x2=2

D:

1x2=2

Totals:

F=2;G=1;H=1;J=6;D=10;L=2;A=4

b.

 

 

4.

Master

Schedule

Day

Beg.Inv.

1

2

3

4

5

6

7

Quantity

100

150

200

Table

Beg.Inv.

1

2

3

4

5

6

7

Grossre

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