柴油动力移动式双螺杆空气压缩机英文说明书Word文档格式.docx

柴油动力移动式双螺杆空气压缩机英文说明书Word文档格式.docx

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functionandoperation&

maintenancemethodsoftheLGCYseriesmovablescrewaircompressormanufacturedbyourcompany.

Itadvisesthatalloperatorsshouldreadthroughthismanualcarefullyandmakesureofthestructureofallparts,systems’functionandsafetyattentionoptionsbeforeoperatingormaintainingthiskindofaircompressor.

Customersshouldtakenoticeofsomediscrepanciesbetweenthemanualdetailsandtheproductsometime,forwealwaysfocusonupdatingourproducts.

Ifusersmeetanyproblemthismanualnotinvolved,pleasecontactwithlocalagentsofourcompanyordirectlycontactwiththeafter-saledepartmentofourcompanybytheaddressonthismanual.Bothofthemwillbepleasuretohelpyouresolvetheproblems.

Contents

ChapterⅠSafety．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．3

1.1、Summary．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．3

1.2、HoistingandMounting．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．3

1.3、TractionandParking．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．4

ChapterⅡSystemWorkingPrincipleandComponents．．．．．．．．．．．．．．．．．．．．．．．10

2.1、OilScrewCompressorWorkingPrinciple．．．．．．．．．．．．．．．．．．．．．．．．．．．10

2.2、SystemFlow．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．11

ChapterⅢDieselAirCompressorControllerIntroductionandParametersSetting．18

3.1、Summary．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．18

3.2、ProductFeatures．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．18

3.3、MainTechnicalParameters．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．19

3.4、Functions．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．20

3.5、DieselEngineAirCompressorParametersSettingChart．．．．．．．．．．．．．．．．21

3.6、Installation&

Use．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．22

ChapterⅣOperationGuide．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．24

4.1、HoistingandTransportation．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．24

4.2、CompressorParking．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．24

4.3、StorageBatteryPreparation．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．24

4.4、Check-upBeforeRunning．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．24

4.5、Running．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．25

4.6、Stopping．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．26

4.7、AttentionOptionsDuringRunning．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．26

4.8、OperatingWaysforLong-timeStopping．．．．．．．．．．．．．．．．．．．．．．．．．．．．27

ChapterⅤRepairandMaintenance．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．28

5.1、SafetyWarning．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．28

5.2、DailyMaintenance．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．28

5.3、MaintenanceforFirst50HoursRunning．．．．．．．．．．．．．．．．．．．．．．．．．．．．29

5.4、MaintenanceforEach200HoursRunning．．．．．．．．．．．．．．．．．．．．．．．．．．29

5.5、MaintenanceforEach500HoursRunning．．．．．．．．．．．．．．．．．．．．．．．．．．．29

ChapterⅥFailureAnalysisandTroubleShooting．．．．．．．．．．．．．．．．．．．．．．．．．．31

ChapterⅠSafety

1.1、Summary

Theimpeccabledesignandstandardmanufacturingprocessensurecustomersagainstdangerasoperatingthiskindofaircompressor:

safeandstable.However,anyoperatorinanyoperationstepmustfollowthekeyrulesbelowandItisthebestwaytoreducetheaccident.

Thepersonwhoisplannedtooperatetheaircompressormustbetrainedandauthorizedbyrelativeorganization.Alloperatorsmustreadthroughthismanualandfullyunderstandtheessencebeforedoinganythingtothemachine.Anydisobeyingthelistedoperationprocessorsafetyattentionoptionswillbelikelytocauseaccidentordeath.

Operatingtheaircompressorunderasafetyuncertainsituationisforbidden.Ifthereisanyproblem,stopanyattempttostartthemachine,cutoffthepower,markthesceneofaccidentinordertoavoidanydamagetotheoperators.

Itiskindofdangerousoperationtocompressair,sothepressureintheaircompressormustbeconfirmedtoreleaseoutbeforerepairingormaintainingthemachine.

Anyinstallationoperationormaintenancemustconformtorelativelawandstandard.

Don’tmakeanychangetothestructureinsideandcontrolmodeofthemachineunlessgainingourcompany’swrittenauthorization.

Doabestjobondailymaintenance.Gothroughthewholeseteverydaytocheckwhetherthereanysituationincludingleak,unfastenedandbrokenpartsorfailureincontrolandpartslosshappenedornot.Ifitdoes,pleaseworkoutitimmediately.

StaffSafetyGuarantee

Beforeinstallingoroperatingtheaircompressor,allstaffmustunderstandandobeytheoperationprocessandrulesofsafeguardsrequirementinrelativelocallaw,suchassafeguardsforeyesandface,breathingequipments,safeguardsforarmsandlegs,safeguardcloth,safeguardboard,anti-electricityequipmentsandanti-noiseequipmentsetc.

1.2、HoistingandMounting

1、Thehoistmustfittheaircompressorandconformtothelocalrulesforsafety.

2、Beforehoistingthecompressor,pleasecarefullycheckwhetherthehoistshelfandstationaryringsarebrokenornotandboltsandnutsareunfastenedornot.

3、Pleasetakeawayorfixtheunfastenedpartsandfixdoor,Tow-barandotherturningparts.

4、Usecordstotie,towandholdthecompressortoavoidtheunit’sshakeorrotationasbeinghoisted.

5、Don’tattempttohoistthemachinewhenitisstrongwind.

6、Thehoistjustneedsasuitableheightratherthantoohigh.

7、Thehoistingaccelerationanddecelerationmustbeunderthesafetyrange.

8、Thestaffisnotallowedtoleaveashoisting.

9、Takingarestorevenashortstayatthehoistingareaisforbidden.

10、Thegroundchosetoplacetheunitmustbearitstheweight.

1.3、TractionandParking

1、TractionPreparation

A、Checkuptow-barandtow-ringofthecompressorandthetowtruck’sconnectorsituation.

B、Makesurethattheconnectorsandcompressorarefixedwell.

C、Makesurethetwoconnectorsarelockedwell.

D、Makethetirepressureandcheckupthewheelaxle,fixedboltandwheelarefixedwell.

E、Makesurealldoorsandtoolboxesarelockedwell.

F、Makesurethereisnopersoninthecompressor.

G、Whenmeetingdeclivities,operatorshouldtightenthebrakefirst.

2、Traction

A、Don’ttowthemachinewhenthedeclivityangleismorethan15o.

B、Obeylocaltrafficrules.

C、Nomattermovingforwardorbackward,eachveerangleisnotallowedtoexceed30oandwildlytowingthecompressorisforbidden.

D、Avoidroughandsoftground.

E、Tractionspeedisnotallowedtoexceed10km/h

F、Nobodyisallowedinthecompressorastowing.

G、Don’tstandormovebetweenthecompressorandtowtruck.

3、Parking

A、Makesurethegroundforparkingisflatenough.

B、Makesuretheparkinggroundcanbearthemachine

C、Chooserightwinddirectionforexhaustingandreleasingheatthedieselengineproduced,inordertoavoidthembeingsuckintothemachine,whichwillcausesexhaustingcapacityoftheaircompressordeclined,overheatanddieselenginepowerfell.

D、Parkinglocationshouldbewithagoodairyconditionandclean.Sufficientspaceisnecessaryforheatreleaseandmaintenanceoperation.

E、Thecompressorshouldbeparkedatthesomeplaceshadeandcoolinsummeragainstsunshine,

F、Brakemustbeset.

G、Fastenwoodblocksunderthewheelstopreventthecompressorfrommovingorslippage.

H、Whenitisparkedonthehighway,pleaseplaceawarningindicatororlight（nighttime）towarnsothers.

4、PressureDanger

A、Opensafetyvalveonceatleasteveryweektomakesurethatthereisnojam,twistorfailurehappened.

B、ThemaximumpressurePneumatictoolcanaffordmustbehigherthancompressor’sexhaustpressure.

C、Pipelines,valvesandequipmentsshouldmeettheworkingpressure’sneed.

D、Forbiddentoaddanypressureontothesphericalvalveatthecompressingairexit.

E、Whenassemblingordisassemblingpipes,pleaseclosetheintakevalve.Whendissemblingpipes,makesureallpressureinthemhasbeenreleasedout.Whenairispushedintothepipelines,theotherendmustbejammedorfixedwell.

F、Don’tfuelupunlessthecompressorisnotworkingandallpressurehasbeenreleasedout.

G、nomatteropeningpipelines,equipments,plugs,tie-ins,fuelfiltersorotherrelativepressureaccessoriesmustwaituntilthepressureisreleasedout.

H、Don’tattempttoplaythecompressedair.

I、Whenaddingwaterintowatertank,youshouldwaitthetanktobecool,andthencarefullyscrewoffthetopcoverofthetankaftermakingsuretherefrigerantisnotboiling.

5、FireDisasterandExplosion

A、Pleaseconnectbothcompressorandtankerwiththeearthunlessfuelingupatmaintenancestationorexclusivefuelstation.

B、Pleaseimmediatelyworkoutthesituationinvolvinglubricantorothertinder’sspilling.

C、Stoppingthemachine.Checkingorfillinglubricantorantifreezeafterthemachinegetscoolandshouldbeisolatedfromfire.

D、Noliquidaccumulationincludingrefrigeranthappenednomatteroutsideorinsidetheaircompressor.Pleaseuseliquidcleanertocleanthecoverordisassembleitforcleaningwhenitisnecessary.Thebrokencovershouldbereplacedbyanewone.Don’tusetheignitableliquidcleaner.

E、Anymaintenanceandcleaningmustwaituntilthepowerisoff.

F、Maintainallelectricalwires,electricaljointsandforcejointsaregoodandclean.Anybrokenpartshouldbereplaced.

G、Anymaintenanceorcleaningmustwaituntiltherechargeablebatteryisoff.

H、Irontoolsorotherelectricalconductorscanleadtoashortcircuit.Itmadeanelectricalarcbetweenpositivepoleofthebatteryandtheearth