柴油动力移动式双螺杆空气压缩机英文说明书Word文档格式.docx

1、 function and operation & maintenance methods of the LGCY series movable screw air compressor manufactured by our company.It advises that all operators should read through this manual carefully and make sure of the structure of all parts, systems function and safety attention options before operatin

2、g or maintaining this kind of air compressor.Customers should take notice of some discrepancies between the manual details and the product sometime, for we always focus on updating our products.If users meet any problem this manual not involved, please contact with local agents of our company or dir

3、ectly contact with the after-sale department of our company by the address on this manual. Both of them will be pleasure to help you resolve the problems.ContentsChapter Safety31.1、Summary31.2、Hoisting and Mounting31.3、Traction and Parking4Chapter System Working Principle and Components102.1、Oil Scr

4、ew Compressor Working Principle102.2、System Flow11Chapter Diesel Air Compressor Controller Introduction and Parameters Setting183.1、Summary183.2、Product Features183.3、Main Technical Parameters193.4、Functions203.5、Diesel Engine Air Compressor Parameters Setting Chart213.6、Installation& Use22Chapter O

5、peration Guide244.1、Hoisting and Transportation244.2、Compressor Parking244.3、Storage Battery Preparation244.4、Check-up Before Running244.5、Running254.6、Stopping264.7、Attention Options During Running264.8、Operating Ways for Long-time Stopping27Chapter Repair and Maintenance285.1、Safety Warning285.2、D

6、aily Maintenance285.3、Maintenance for First 50 Hours Running295.4、Maintenance for Each 200 Hours Running295.5、Maintenance for Each 500 Hours Running29Chapter Failure Analysis and Trouble Shooting31Chapter Safety1.1、SummaryThe impeccable design and standard manufacturing process ensure customers agai

7、nst danger as operating this kind of air compressor: safe and stable. However, any operator in any operation step must follow the key rules below and It is the best way to reduce the accident.The person who is planned to operate the air compressor must be trained and authorized by relative organizat

8、ion. All operators must read through this manual and fully understand the essence before doing anything to the machine. Any disobeying the listed operation process or safety attention options will be likely to cause accident or death.Operating the air compressor under a safety uncertain situation is

9、 forbidden. If there is any problem, stop any attempt to start the machine, cut off the power, mark the scene of accident in order to avoid any damage to the operators. It is kind of dangerous operation to compress air, so the pressure in the air compressor must be confirmed to release out before re

10、pairing or maintaining the machine.Any installation operation or maintenance must conform to relative law and standard.Dont make any change to the structure inside and control mode of the machine unless gaining our companys written authorization. Do a best job on daily maintenance. Go through the wh

11、ole set everyday to check whether there any situation including leak, unfastened and broken parts or failure in control and parts loss happened or not. If it does, please work out it immediately. Staff Safety Guarantee Before installing or operating the air compressor, all staff must understand and

12、obey the operation process and rules of safeguards requirement in relative local law, such as safeguards for eyes and face, breathing equipments, safeguards for arms and legs, safeguard cloth, safeguard board, anti-electricity equipments and anti-noise equipments etc.1.2、Hoisting and Mounting 1、The

13、hoist must fit the air compressor and conform to the local rules for safety. 2、Before hoisting the compressor, please carefully check whether the hoist shelf and stationary rings are broken or not and bolts and nuts are unfastened or not.3、Please take away or fix the unfastened parts and fix door, T

14、ow-bar and other turning parts.4、Use cords to tie, tow and hold the compressor to avoid the units shake or rotation as being hoisted.5、Dont attempt to hoist the machine when it is strong wind.6、The hoist just needs a suitable height rather than too high.7、The hoisting acceleration and deceleration m

15、ust be under the safety range.8、The staff is not allowed to leave as hoisting.9、Taking a rest or even a short stay at the hoisting area is forbidden. 10、The ground chose to place the unit must bear its the weight.1.3、Traction and Parking1、Traction Preparation A、Check up tow-bar and tow-ring of the c

16、ompressor and the tow trucks connector situation.B、Make sure that the connectors and compressor are fixed well.C、Make sure the two connectors are locked well.D、Make the tire pressure and check up the wheel axle, fixed bolt and wheel are fixed well.E、Make sure all doors and toolboxes are locked well.

17、F、Make sure there is no person in the compressor.G、When meeting declivities, operator should tighten the brake first.2、Traction A、Dont tow the machine when the declivity angle is more than 15o.B、Obey local traffic rules.C、No matter moving forward or backward, each veer angle is not allowed to exceed

18、 30o and wildly towing the compressor is forbidden. D、Avoid rough and soft ground.E、Traction speed is not allowed to exceed 10km/hF、Nobody is allowed in the compressor as towing.G、Dont stand or move between the compressor and tow truck.3、ParkingA、Make sure the ground for parking is flat enough.B、Mak

19、e sure the parking ground can bear the machineC、Choose right wind direction for exhausting and releasing heat the diesel engine produced, in order to avoid them being suck into the machine, which will causes exhausting capacity of the air compressor declined, overheat and diesel engine power fell.D、

20、Parking location should be with a good airy condition and clean. Sufficient space is necessary for heat release and maintenance operation.E、The compressor should be parked at the some place shade and cool in summer against sunshine,F、Brake must be set.G、Fasten wood blocks under the wheels to prevent

21、 the compressor from moving or slippage.H、When it is parked on the highway, please place a warning indicator or light （nighttime） to warns others.4、Pressure Danger A、Open safety valve once at least every week to make sure that there is no jam, twist or failure happened. B、The maximum pressure Pneuma

22、tic tool can afford must be higher than compressors exhaust pressure. C、Pipelines, valves and equipments should meet the working pressures need. D、Forbidden to add any pressure onto the spherical valve at the compressing air exit. E、When assembling or disassembling pipes, please close the intake val

23、ve. When dissembling pipes, make sure all pressure in them has been released out. When air is pushed into the pipelines, the other end must be jammed or fixed well. F、Dont fuel up unless the compressor is not working and all pressure has been released out. G、no matter opening pipelines, equipments,

24、plugs, tie-ins, fuel filters or other relative pressure accessories must wait until the pressure is released out. H、Dont attempt to play the compressed air. I、When adding water into water tank, you should wait the tank to be cool, and then carefully screw off the top cover of the tank after making s

25、ure the refrigerant is not boiling.5、Fire Disaster and Explosion A、Please connect both compressor and tanker with the earth unless fueling up at maintenance station or exclusive fuel station.B、Please immediately work out the situation involving lubricant or other tinders spilling. C、Stopping the mac

26、hine. Checking or filling lubricant or antifreeze after the machine gets cool and should be isolated from fire.D、No liquid accumulation including refrigerant happened no matter outside or inside the air compressor. Please use liquid cleaner to clean the cover or disassemble it for cleaning when it i

27、s necessary. The broken cover should be replaced by a new one. Dont use the ignitable liquid cleaner.E、Any maintenance and cleaning must wait until the power is off.F、Maintain all electrical wires, electrical joints and force joints are good and clean. Any broken part should be replaced.G、Any maintenance or cleaning must wait until the rechargeable battery is off.H、Iron tools or other electrical conductors can lead to a short circuit. It made an electrical arc between positive pole of the battery and the earth