化工厂常用PSSR检查表国外39页Word文档格式.docx
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完成日期
1.
ReviewHAZOPlistforapplicableactions
查看HAZOP列表看相关行动项是否解决
2.
ReviewCHAZOPlistforapplicableactions
查看CHAZOP列表看相关行动项是否解决
3.
Reviewpunchlistforapplicableactions.
查看剩余工作清单看相关行动项是否解决
4.
Noiselevelmonitoring(document)
噪音等级监测(文件)
5.
Exposuremonitoring(document)
操作人员暴露风险监测(文件)
6.
Emissionspermits
排放许可
7.
Otheroperatingpermits
其他允许的行动
SystemCheckoutItems
系统检查项目
系统检查条目
8.
Complete/documentqualityassuranceprogram:
完成质量保证体系并建立了文档
a)Receivedequipment=purchased
收到的设备=购买的设备
b)Adherencetodesigndrawings/specifications
采用的设计规范
c)Materialsofconstruction
施工材料
d)Workmanship
工艺技术
.
Equipmentcomponentscheckout/commissioning(document)
设备部件检查/调试(文件)
9.
Loopandinterlock/permissive/alarm:
setpointadjustmentandtesting(documentresults)
回路和联锁/许可/报警:
设置点调整和测试(文档记录)
10.
Instrumentcalibrationsdoneanddocumented
仪表校订完成并记录
11.
Validationprotocoldeveloped,approvedandexecuted
制定、批准和执行的验证协议
12.
Pressuretestingdoneanddocumented
压力测试完成并记录
13.
Systemcleanedandflushed
系统已完成清扫、冲洗
14.
Fireprotectionssystemsinspected,acceptance-testeddocumentationprovided
消防系统已检查,并有测试、验收记录
15.
Ventilationsystemsbalanced
通风系统已平衡
16.
Performancecheckoutoflocalexhaustsystems
局部排气系统的性能检测
17.
Vibrationmeasurements/documentation
振动测量记录
18.
Fieldradiographydoneanddocumentedasrequired
现场放射性物质检测已完成并记录
19.
Baselinedata,suchasthicknessreadingsforpressurevessels/piping
基础数据,如压力容器/管线的壁厚
20.
Otherbaselinedata
其他基础数据
21.
NDTreports
无损检测报告
22.
Waterbatching(document)
配水(记录)
EngineeringDesignDocumentation
工程设计资料
23.
Narrativeofcontrolphilosophy/Sequenceofoperationsdocumentation
操作控制原理/操作顺序的说明资料
24.
Instrumentindex
仪表索引
25.
Instrumentloopdiagrams
仪表回路图
26.
Interlock(safety&
non-safety)descriptions
联锁(安全和非安全)描述
27.
As-builtdrawings:
P&
IDs,electrical,piping,mechanical
竣工图:
P&ID图,电气图,配管图,机械图
28.
Tabulationofprocessalarms,interlocks/permissivedescriptionsandtripswithsettings(P&
ID)
工艺报警表、联锁/许可说明表和带设定值(P&
ID)的跳转表
29.
Reviewandapprovaloffireprotectionssystemsdesign
消防系统设计的审查和许可
30.
Pipingspecifications(P&
I/mechanicaldrawings)
配管图(P&I图/机械图)
31.
Pressurereliefdevicesizingcalculations
安全阀规格的选定计算
32.
ASMEcodepressurevesselsU-1datasheets(toMaintenance)
压力容器ASME代码U-1数据表(用于维修)
33.
Referencecodes/standardsforfacilitydesign
装置设计的参考规范/标准
34.
Referencecodes/standardsforfacilityinstallation
设备安装的参考规范/标准
35.
Designcodesforspecificequipment
特殊设备的设计规范
36.
Weldercertification
焊工资格证书
37.
NDTcertification
无损检测证书
38.
Electricalclassificationdrawings
电器分类图
39.
Electriciancertificationforclassifiedareas
特定施工区域的电工资格证书
MaintenanceItems
维修项目
40.
Sparepartslistsdeveloped
Listequipment:
备品备件清单并附
设备清单
41.
Stockrequiredspareparts
备品备件所需储存设施
42.
Equipmentmanuals/specificationstoMaintenanceandOperatingDepartment
维修和操作部门的设备手册/说明
43.
Vendorprints
供应商提供的印刷资料
44.
Submitpreventivemaintenancerequests(PM’s)
提交的预防性维修要求
45.
Servicecontractsinplace
服务合同已签订
46.
Trainmaintenancepersonnelanddocument
培训维修人员和相关培训资料
OperationalItems
生产项目
47.
DevelopSOPandspecialprocedures–incorporatesafetyandoperationalissues:
编写标准操作规程(SOP)及特殊操作规程——考虑了操作风险和可操作性问题
48.
Completechangecontrolauthorizations
完成变更控制授权
49.
Develop/issueoperatingprocedures:
制定/颁布下列操作规程
a)Initialstart-up
初次开车
b)Normalstart-up
正常开车
c)Normaloperation
正常操作
d)Normalshutdown
正常停车
e)Emergencyoperationsincludingemergencyshutdown
包括紧急停车的应急操作
f)Start-upfollowingemergencyshutdown
紧急停车后开车
g)Start-upfollowingturnaround
大修后开车
h)Non-routineprocedures(equipmentclean-out,equipmentpreparationformaintenance)
非常规程序(设备清理、设备维修准备)
i)Auxiliaryequipmentoperation
辅助设备的操作
50.
Trainoperatingpersonnelanddocument
培训操作人员和相关培训资料
51.
Providetechnicalcoverage
技术服务范围
52.
Whatistheprobabilityofcontainmentfailure?
Whatarethesubsequentconsequences?
Reviewspillcontainment,rainwaterrunoff,andfirewatercontainment.
防泄漏设施的失效概率是多少?
失效的后果是什么?
审查防泄漏设施、雨水流量和消防水容量
ElectricalIssues
电气问题
53.
Panelaccess,clearancearoundpanel,keys,etc.
配电盘的通道、配电盘周围的间隙、钥匙等
54.
Cableentrysection–glanding,housekeepingandotherissues
电缆接入部分—密封、保洁及其他问题
55.
Panelpowersourceidentified?
Multiplefeeds?
配电盘电源的标识?
多源供电?
56.
Spaceheatersrequired?
需要空间加热器吗?
57.
Lightinginpanels
配电盘里的照明
58.
Canopiesetc.foroutdoorpanels
用于室外配电盘的雨棚等
59.
Protectionsettingsavailable?
有保护设置吗?
60.
Panelboardschedules
配电盘面板清单
61.
Sparecapacityavailable?
有备用容量吗?
62.
PPEavailable?
HVmats,gloves
有个人防护用品吗?
有高压绝缘垫吗?
有高压绝缘手套吗?
63.
Emergency/Standbypowerrequired?
有应急/备用电源吗?
64.
VSDsettingsavailable–factory/commissioning
变频器设置—工厂/调试
65.
Roomaccess,permitting,maintainability,ingress/egressofequipment
房间通道、许可证、可维修性、设备的进出通道
66.
Pocketsfordrawingsinpanels?
配电盘的图纸集
67.
Voltagewarninglabels?
电压警告标签
68.
Ventilationsufficient?
通风充足吗?
69.
Suitabilityforarea-IPrating,GMPsuitability,hazardousareaclassification.
区域适宜性——国际防护等级、GMP适宜性、危险区域分类
-ReliefDevices
-泄放设备
70.
AretherestandardmarkingsontheP&
ID?
在P&
ID图上有标准代号吗?
71.
Dorelieflinesventtoasafelocation?
放空线排放到一个安全地点吗?
72.
Arerelieflinesandreliefdevicessecuredandadequatelysized?
放空线和泄放设备安全吗?
尺寸足够大吗?
73.
Arethereanyisolationvalveswhichwillinhibitoperationofreliefvalvesifclosed?
IfYES,nominateOperationstomonitor.IfNO,recordno.
有处于关闭状态会抑制放空阀操作的隔离阀吗?
如果有,请指定操作人员对其进行监视。
如果没有,记录无
74.
Isthereastandardoperatingprocedureforreliefdevicesinplace?
现场有泄放设备的标准操作规程吗?
-ForFieldVerification
-现场确认
75.
Islightingsufficient?
照明充足吗?
76.
Isemergencylightingsufficient?
应急照明充足吗?
77.
Aresteampipes,valves,ortrapssituatedwithinproximityofpeopleinsulated?
位于人接近范围内的蒸汽管线、阀门或疏水器被隔离了吗?
78.
Isallinstrumentationidentifiedandtagged?
所有的仪表都有标识和挂牌了吗?
79.
Isthereanyrustedordamagedequipment?
有任何生锈或损坏的设备吗?
80.
Areswinggatesinstalledontopofladdersoronaccessplatforms?
在梯子顶部或平台通道上安装了止回门吗?
81.
Reviewedgeprotectiononplatformsandheights.Willitprotectpersonnelandequipment?
Isaccessadequate?
检查平台和高处的边缘保护。
它能保护人员和设备吗?
通道足够吗?
82.
Dosafetyshowersprovideahazardtopeople(slips),product(contaminationofsystems),oringresstoelectricalswitchgearorequipment?
安全喷淋对人(滑跤的危险)、产品(系统的污染)或内部的电气开关柜或设备产生危险了吗?
83.
Aresafetyshowerssuppliedfromtemperedwater?
安全淋浴供应热水吗?
84.
Ischemicaldosingwithinasafeproximityofpeopleandproduct?
化学品操作是在人和产品安全接近范围内吗?
85.
Labelallpipelines
标识所有的管线
86.
Labelallelectricswitches,disconnects,MCCs,controlpanels,cables,etc.
标记所有的电气开关、中断器、电动机控制器、控制盘和电缆
87.
Labelvessels(material,hazardwarnings)
List:
标记容器(材料、危险警告)的清单
88.
Sealwallpenetrations
密封墙壁的渗透
89.
Pourconduitseals
灌注导管的密封
90.
Installfireextinguishers
91.
Evacuationroutesposted
92.
Installappropriateareasigns
93.
Isallscaffoldingandequipmentremoved;
isgeneralhousekeepingacceptable?
94.
Ifthereispotentialforentrapmentorexposure,hasanE-Stopbeenprovided?
95.
Iffullguardingisinplace,hasalockableisolationdevicebeenprovided?
96.
Pestcontrolrequiredinroom/building?
97.
MSDSsheetsrequired?
98.
Sprinklersinrooms?
99.
Singlepointoffailurecondition?
Hasitbeenidentified?
–Record.
PSSRChecklistExampleA-2
Pre-startupSafetyReviewChecklist
InspectionDate:
Department/Area:
ProjectNumber:
Title/Equipment:
Signaturesbelowindicateacceptancethattheequipmentorprojectissafeandsatisfactorytostart-upwiththeexceptionsnoted.
Engineering/Maintenance
EHSGroup
QAGroup
Manufacturing/Operations
ProjectEngineer
ProcessEngineering
Checklist
ItemNo.
Details(referencecategory/itemno.)
Responsibility
Complete
Sign&
Date
CategoryAActionItems-ItemstobecompletedBEFOREauthorizationandstart-up
CategoryBActionItems-ItemstobecompletedAFTERstart-up